Mid-USA 2024 Catalog

::: For over 40 years, providing quality parts and accessories. Buy the Best, Buy Mid-USA Motorcycle Parts. It’s your bike, treat it right. To locate a Mid-USA dealer near you, go online to MID-USA MOTORCYCLE PARTS WWW.MID-USA.COM © 2024 Cioni Inc, DBA Mid-USA Motorcycle Parts. All Rights Reserved. Thank you for choosing TO CHECK OUT THE NEWEST PARTS, STOCK AVAILABILITY, PRICING, ACCOUNT INFORMATION, OR TO DOWNLOAD CURRENT PRICE LISTS, GO ONLINE TO: FOR RETAIL INQUIRIES FOR OUR DEALERS WWW.MID-USA.COM MID-USA MOTORCYCLE PARTS 5928 North Lindbergh Blvd. Hazelwood, MO 63042 MID-USA CANADA 3330 Mainway Burlington, Ontario - Canada L7M 1A7 Phone: 314-595-5555 Toll Free Phone: 800-527-0501 Fax: 314-595-5590 Toll Free Fax: 800-643-8723 E-Mail: sales@mid-usa.com Phone: 905-319-3645 Toll Free Phone: 800-893-9261 Fax: 905-319-6201 E-Mail: midusa@mid-usa.ca

INDEX 1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-1 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE REFERENCE SECTION Cross reference charts including a chart with our catalog part number, catalog section and page number, as well as a conversion chart for Harley-Davidson® part number to MID-USA part number with catalog section and page number and helpful reference charts. GENERAL MERCHANDISE SECTION General merchandise such as leathers, t-shirts, cold weather gear, goggles, tie downs, service/performance manuals, chemicals, oil & lubricants, battery chargers, shop equipment, tools, security and shop items, nuts, bolts, washers, spacers and decorative fasteners. EXHAUST SECTION Exhaust systems, exhaust builders kit, drag pipes, baffles, mufflers, heat shields, exhaust gaskets, exhaust studs and hardware, brackets and clamps. FUEL SECTION (GAS, OIL, AIR) Carburetors, carburetor rebuild kits, EFI parts, manifolds, replacement air filters, gas tanks & hardware, gas lines, oil filters, oil line kits, oil tanks & hardware and oil pressure gauges. DRIVE TRAIN SECTION Everything for Standard and Wide Tire primary drive train and final drive train, transmissions, shifters, kick starters, clutches, drive chains, chain adjusters, sprockets, belt drives, chain covers, chain guards and all related parts. ENGINE SECTION Complete engines, parts on and in the engine and starter drive parts (excluding electrical, ignition and carburetor). WHEEL SECTION Wheel assemblies, axles & related parts, brake discs, brake pads, brake calipers & related, brake disc hardware, drum brakes, wheel hubs & related, rims, spokes, tires and inner tubes. CONTROL SECTION Brake lines & fittings, cables, forward controls, handlebar controls, handlebars & related, speedometers, tachometers, dashes & related, mirrors, rear brake control & related, shift controls and jockey control parts. FRONT END SECTION Fork brackets, headlight housings & covers, fork tubes & internals, fork sliders, fork seals, stem bearings & hardware, springer front ends and springer related parts. FRAME / BODY SECTION Frames, rear forks, footrests, fenders, shocks, engine mounts, jiffy stands, footboards, seats, highway bars, luggage racks, windshields, sissy bars, saddlebag supports and related items. ELECTRICAL SECTION Electronic and points type ignition parts and accessories, headlights, taillights, turn signals, license plate mounts, horns, batteries & related, wiring and wiring harnesses. CONTENTS SECTION Alphabetical listing of parts and corresponding page numbers.

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-2 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL ACCEL Battery eliminator.. . . . . . . . . . . 1-7 Ignition module.. . . . . . . . . . . . 1-96 Ignition coils.. . . . . . . . . . . 1-83/84 Ignition, points & plugs.. . . . . . 1-90 Regulator/rectifiers.. . . . . . . . 1-122 Sparkplugwires.. . . . . . . . . . . . . . . .. . . . . . . . . . . 1-112/115,1-120/121 Sparkplugs.. . . . . . . . . . . . . 1-111 Starter solenoid .. . . . . . . . . . 1-128 Stators.................. 1-144 Tools, wire crimping . . . . . . . 10-42 Tuneupkits............... 1-90 Acorn Head, Nuts....... 10-34/35 ADJURE Bullet light mounts. . . . . . . . . . 1-32 Bulletlights.. . . . . . . . . . . . . . . 1-32 Advance Unit for Ignition. . 1-92/94 Air Deflectors for Touring Models............. 2-15 Air Filter Air cleaner screws. . . . . . . 8-94/95 Assemblies.. . . . . . . . . . . 8-97/106 Cover mount screws . . . . . 8-94/95 Elements............ 8-107/110 Max Flow Intake kits . . . 8-105/106 Mounts and adapters.. . . . 8-94/96 Supports (Brackets).. . . . . . . . 8-94 Alignment Tool Wheel.................. 10-54 ALL BALLS Battery Cable lug/terminals. . . . 1-8 Battery cables.. . . . . . . . . . . 1-7/8 Starter motors . . . . . . . . 1-125/126 Allen Head Bolts & screws.. . . . . . . . . . . 10-37 Powertrain kit.. . . . . . . . . . . . 10-33 Alternator Charging systems . . . . . 1-147/149 Mounting hardware . . . . . . . . 1-150 Stator plug retainer . . . . . . . . 1-150 Stators.................. 1-144 ALTO PRODUCTS Clutch plate assemblies . . 7-53/54 Clutch steel drive plates (each) BigTwin.................. 7-52 Clutch steel drive plates (each) Sportster.............. 7-62/64 Clutch spring plate.. . . . . . . . . 7-64 ANCRA Tie Down Straps . . . . . . . 10-11/13 ANDREWS Cams, Big Twin Evo . . . . . . . . 6-63 Cams, Big Twin Pre-Evo. . . . . 6-61 Cams, Milwaukee-Eight®.. . . 6-73 Cams, Sportster.. . . . . . . . . . . 6-75 Cams, Twin Cam.. . . . . . . 6-65/66 Engine pushrods . . . . . . . . 6-50/55 Shifter forks, Big Twin. . . . 7-30/32 Transmission gear sets. . 7-28,7-39 Transmission parts.. . . 7-8, 7-25/27 . Transmission pulleys.. . . . . . 7-119 Valvecollars.. . . . . . . . . . . . . . 6-25 Valve springs.. . . . . . . . . . . . . 6-25 Anti-Seize Lubricant........ 10-21 Ape Hanger Bars......... 4-21/32 Assortment Kits Allen screw plugs.. . . . . . . . . 10-44 Battery cable builders kit. . . . . . 1-7 Electrical terminals.. . . . . . . . . 1-66 Heat shrink tubing. . . . . . . . . . 1-67 Nuts, bolts & washers . . . . . . 10-39 Orings.................. 10-39 Spark plug index washers. . . 10-46

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-3 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Automatic Primary Chain Tensioners.............. 7-90/91 AUTOMETER Oil pressure gauge . . . . . . . . . 8-61 Speedometer. . . . . . . . . 4-139/140 Tachometer.. . . . . . . . . . . . . 4-139 AVON Handlebar grips. . . . . . . 4-15, 4-17 AVON, Tires............... 5-6/7 Axle Axle/Chain adjusters . . . . . . . . 5-35 Front..................... 5-28 Nutcovers................ 5-31 Nuts.................. 5-30/32 Rear.................. 5-26/27 Spacers............... 5-33/35 Spacers (custom).. . . . . . . . . . 5-27 BADLANDS Turn signal load equalizer 1-26/27 Baffles, Exhaust ............ 9-18 Ball Milled Accessories Cableclamps.. . . . . . . . . . . . . 4-77 Fork tube sliders . . . . . . . . 3-29/30 Saddlebag latch covers. . . . . . 2-80 Taillight/License mounts . . . . . 1-49 Banjo Bolt, Crush Washers. . . 4-95 Bandannas ............... 10-95 Banners ................. 10-111 Barometric Pressure Sensor EFI................. 8-75 Base Gasket Sets ...... 6-124/126 Battery Cableboot................. 1-9 Cable crimping tool . . . . . . . . 10-42 Carrier tray kit & parts. . . . . 1-9/11 Chargers.................. 1-2 Covers................ 1-10/11 Battery (cont) Cushions.................. 1-9 Electric cables.. . . . . . . . . . . 1-7/8 Eliminators................. 1-7 Hold down straps.. . . . . . . . . . 1-11 Jumpercables.. . . . . . . . . . . . . 1-6 Maintenance free type.. . . . . 1-4/5 Terminal hardware.. . . . . . . . . . 1-6 Tray..................... 1-10 Baseball Cap............. 10-110 Bee Hive Valve Springs. . . 6-21/23 Belt Drive Alignment tool . . . . . . . . . . . . 10-73 Assemblies............. 7-68/77 Covers for alternator . . . . . . . . 7-83 Engine pulley nut lock. . . . . . . 7-85 Lower debris guards . . . 7-129/130 Parts.................. 7-78/85 Primary drive belts.. . . . . . . . . 7-67 Rear belt guards . . . . . . 7-128/129 Rear drive belts. . . . . . . 7-123/126 Rear pulleys.. . . . . . . . . . . . . 7-121 Starter ring gears.. . . . . . . . . . 7-43 Wide tire pulley kits. . . 7-80, 7-127 BELT DRIVES LTD Belt drive assemblies.. . . . 7-68/77 Belt drive parts.. . . . . . . . . 7-78/85 Clutch assemblies (conversion).. . . . ......................... 7-81 Idlerbearing.. . . . . . . . . . . . . . 7-84 Primary chain kits (with clutch).7-91 Primary drive belts (replacement). . . ......................... 7-67 Transmission pulley kits . . . . . . . . . .................. 7-119, 7-127 Belt Rear belt length chart . . . . . . 7-124

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-4 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Belt (cont) Replacement front belts.. . . . . 7-67 Replacement rear belt. . 7-123/125 Tension gauge tool . . . . . . . . 10-73 Bendix Air filter assemblies. . . . . . . . . 8-97 Carburetor rebuild kit.. . . . . . . 8-89 Carburetor accelerator pump.. 8-87 Chokecables.. . . . . . . . . . . . . 8-91 Throttle cable bracket . . . . . . . 8-89 Big Bore Pistons Panhead & Shovelhead pistons................ 6-38/39 Sportster 883 to 1200cc pistons . . . . ..................6-38,6-41/42 Twin Cam 95ci pistons.. . . 6-38/41 Bin Boxes................. 10-33 Blue Streak Coils..................... 1-82 Spark plug wires . . . . . . . . . . 1-117 BLUE-JOB, Metal Polish.. . . . 10-25 Bobber Frame.............. 2-12 Bobster Eyewear........ 10-86/93 Bolts 12point................. 10-35 Allenhead............... 10-37 Button head allens.. . . . . . . . 10-36 Flathead allens.. . . . . . . . . . . 10-36 Hexhead................ 10-36 Powertrain kits. . . . . . . . . . . . 10-33 Books Mid-USA catalog . . . . . . . . . 10-111 Repair manuals. . . . . . . . . . . 10-41 Bracket Kits for Portable Electronic Devices (handlebar mount)................ Cellphone................ 10-10 Brake Anchor arm mount hardware.. 5-38 Anchor/Pivot kit (Sportster rear drum).. . . . . . . 5-36 Banjobolts.. . . . . . . . . . . 4-97/104 Bleed screw repair kit . . . . . . . 5-38 Bleedscrews.. . . . . . . . . . . . . 5-38 Cables (rear).. . . . . . . . . . . . . 4-75 Caliper anchor arm (rear) . . . . 5-43 Caliper assemblies.. . . . . . 5-40/48 Caliper bolt/washer & bracket (for Banana brake).. . . . . . . . . 5-43 Caliper insert cover. . . . . . . . . 5-35 Caliper mount eliminator cover plate (for custom front fork).. . . 3-26 Caliper mounting bracket (for custom forks).. . . . . . . . . . 3-26 Caliper mounting brackets.. . . 5-41 Caliper mounting hardware. . . . . . . .................... 5-39, 5-45 Caliper pistons.. . . . . . . . . . . . 5-42 Caliper rebuild kits (OE type).. 5-38 Caliper seals.. . . . . . . . . . . . . 5-38 Caliper screen inserts . . . . . . . 5-49 Caliper stabilizers.. . . . . . . . . . 5-42 Clevis & pin for brake rod .. . 4-111 Control parts mechanical, Big Twin.. ........................ 4-111 Control parts, hydraulic .. . 4-88/91, . ......................... 7-13 Cylinders (wheel).. . . . . . . . . . 5-36 Disc brake parts.. . . . . . . . 5-38/39 Disc mounting kits. . . . . . . . . . 5-62 Disc(rotor).. . . . . . . . . . . . 5-57/61 Drum mounting bolts. . . . . . . . 5-36 Fluid............... 5-36, 10-20 Foot lever mount bracket.. . . 4-112

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-5 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Brake (cont) Foot lever pad.. . . . . . . . . . . 4-117 Handlever............. 4-79/83 Hoseclamps.. . . . . . . . . . . . . 4-77 Hoses, custom braided 4-100/105 Hoses, custom nylon. . . . . . . . 4-99 Hoses, OE fit braided.. . 4-107/110 Light switches .. . . . . . . . . . . . 1-57 Line fitting thread tape.. . . . . 10-24 Line fittings.. . . . . . . . . . . 4-99/105 Master cylinder covers, rear. 4-114 Master cylinder, front OE.. 4-82/91 M aster cylinder, rear OE .4-113/114 Master cylinder rebuild kits, front . . . ......................... 4-92 Master cylinder rebuild kits, rear .. . . ........................ 4-115 Master cylinder reservoir covers, . . . front..................... 4-93 Master cylinder reservoir covers, . . . rear.................... 4-115 Master cylinder reservoirs. . . 4-116 Pads (custom).. . . . . . . . . . . . 5-56 Pads (OE style). . . . . . . . . 5-51/55 Pedalpads............... 4-117 Pedals.................. 4-117 Rear brake switches . . . . . . . . 1-57 Rotors................ 5-57/61 Security disc locks.. . . . . . . . . 10-8 Shoesprings.. . . . . . . . . . . . . 5-35 Shoes.................... 5-36 Spacer, disc to hub . . . . . . . . . 5-49 Springs, brake lever return . . 4-112 Stainless hose heat shrink covers.. . ......................... 4-76 Teefittings................ 4-98 Brass Kickpedal................ 7-34 Pushrod keepers. . . . . . . . . . . 6-48 Rocker box oil lines. . . . . . . . . 8-38 Breather Crankcase................ 6-87 Pipe assembly/case bolt . . . . . 6-87 Valve & gear, Big Twin . . . . . . 6-81 Builder Kits Batterycable.. . . . . . . . . . . . . . 1-8 Charging & starter kits.. . . . . 1-151 Charging system . . . . . . 1-147/149 Primary bushing, seal kit. . . . . 7-95 Bulbs Dashpanel................ 1-34 Headlight................. 1-20 Instrument panel . . . . . . . . . . . 1-34 Markerlights.. . . . . . . . . . . . . 1-34 Spotlights................. 1-18 Taillights............. 1-34, 1-38 Turnsignals.. . . . . . . . . . . . . . 1-34 Bullet Style Tire Valve Stem Caps. . ......................... 5-19 Bungee Nets................... 10-145 Nuts.................... 10-35 Burly Slammer Suspension DropKits................. 3-33 Cable Brake.................... 4-75 Choke.................... 8-89 Clamps................... 4-77 Clutch.......... 4-41/65, 4-72/74 Cover (clear heat shrink).. . . . 4-76 Lubricants.. . . . . . . . . . . . . . 10-20 Mounting brackets, clutch . . . . 4-75 Throttle repair kit . . . . . . . . . . . 4-72

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-6 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Cable (cont) Speedometer. . . . . . . . . . . 4-65/66 Tachometer.. . . . . . . . . . . . . 4-152 Throttle.. . . . . . . . 4-41/64, 4-67/71 Ties, clamps & retainers . . 4-77/78 CAL PRODUCTS RocketFuel.. . . . . . . . . . . . . 10-17 Calendars (16 month) 10-110 Caliper Assemblies, brake. . . . . . . 5-40/48 Brake mounting hardware. . . . 5-39 Sealkits.................. 5-38 Parts, Big Twin.. . . . . . . . . 6-76/78 Parts, Sportster . . . . . . . . . . . . 6-79 Cam Big Twin Evolution.. . . . . . 6-62/64 Big Twin Pre-Evolution . . . . . . 6-61 Milwaukee-Eight®. . . . . 6-67, 6-71 Sportster................. 6-75 TwinCam.............. 6-69/74 Cap Head Nuts............. 10-35 Carburetor Assemblies.. . . 8-63, 8-66/67, 8-88 Fuel atomizers, YOST....... 8-87 Parts, KEIHIN.......... 8-86/87 Parts, MIKUNI.......... 8-68/70 Parts, S&S............. 8-64/65 Velocity stack.. . . . . . . . . . . . 8-100 Cargo Nets................ 10-14 Catalog (Mid-USA)......... 10-111 Cell Phone Holder.......... 10-10 Chain Adjusters, rear. . . . . . . 5-35, 7-118 Alignment tool (laser type).. . 10-74 Axle adjusters . . . . . . . . . . . . 7-118 Oil...................... 10-19 Reardrive.. . . . . . . . . . 7-116/117 Chain (cont) Rear guards, Big Twin.. 7-128/131 Tools................... 10-74 Charts Engine specifications.. . . 6-99/100 Equivalent chart.. . . . . . . . . . 6-146 Rear belt length chart . . . . . . 7-124 Chassis Stabilizer Link ...... 7-14 Chemicals Adhesive................ 10-22 Anti-seize (brush on). . . . . . . 10-21 Bootpolish.. . . . . . . . . . . . . . 10-26 Brakefluid.. . . . . . . . . . . . . . 10-20 Cleaner................. 10-20 Contact cleaner. . . . . . . . . . . 10-24 Epoxyputty.. . . . . . . . . . . . . 10-24 Fuel stabilizer.. . . . . . . . . . . . . 10-6 Fuel tank sealant & cleaner.. 10-23 Gasket sealant.. . . . . . . . . . . 10-22 Gel-lube................. 10-19 Octane booster . . . . . . . . . . . 10-16 Polish................... 10-25 Silicone sealant. . . . . . . . . . . 10-21 Choke Cable Assembly/Parts. 8-89 Chrome Rail Matching Accessories Brake pedal pad.. . . . . . . . . . 4-117 Footrests................. 2-62 Handlebar grips. . . . . . . . . . . . 4-12 Shiftpeg................. 4-120 Circuit Breaker Electronic Fuses. . . . `........................ 1-60 Circuit Breaker Ignition Distributors.. . . . . . . . . . . . . . . 1-88 Mount.................... 1-88 Parts..................... 1-88 Clamps Brakehose............. 4-76/77

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-7 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Clamps (cont) Cable................. 4-76/77 Exhaust mufflers . . . . . . 9-15, 9-24 Exhaustpipes.. . . . . . . . . . . . 9-24 Frame.................... 2-15 Oil line separator. . . . . . . . . . . 8-32 CLEARVIEW Replacement Windshields........... 2-82, 3-42 Clutch Adjusting screws . . . . . . . . . . . 7-46 Assemblies, Big Twin . . . . 7-42/45 Assemblies, Big Twin 10spring.............. 7-47/49 Assemblies, Big Twin diaphragm.. . . . . 7-42/57 Assemblies, Buell Blast. . . . . . 7-59 Assemblies, Sportster . . . . 7-59/61 Assemblies, V-Rod . . . . . . . . . 7-59 Cable mounting brackets.. . . . 4-75 Cables................ 4-41/74 Controlparts.. . . . . . . . . . . . . 4-78 Hand lever assemblies . . . 4-79/89 Handlebar master cylinders.4-82/90 Hubs, Big Twin 10 spring.. . . . 7-47 Hubs, Big Twin diaphragm.. . . 7-50 Hydraulic housings Big Twin 5 .. . . . speed................... 7-14 Leverrods................ 4-75 Master Cylinder rebuild kits 4-92, ........................ 4-115 Parts,45ci................ 7-65 Parts, Big Twin 10 spring.. 7-47/49 Parts, Big Twin diaphragm 7-51/52 Parts, Sportster diaphragm.7-63/64 Plates, Big Twin 10 spring 7-53/58 Plates, Big Twin diaphragm.7-50/58 Plates, Sportster . . . . . . . . 7-54/59 Clutch (cont) Pushrods, Big Twin. . . . . . . . . 7-66 Releasearms.. . . . . . . . . . . . . 4-75 Springs, Big Twin 10 spring.. . 7-48 Springs, Big Twin diaphragm.. 7-61 Tools, Big Twin 10 spring . . . 10-72 T ools, Big Twin diaphragm . . 10-73 Tools, Sportster. . . . . . . . . . . 10-72 CLYMER Repair Manuals.. . . 10-41 Coils Ignition................ 1-81/86 Mounting brackets. . . . . . . . . . 1-80 COLONY Belt Drive Pulley Nuts.7-85 COMETIC Air Filter gaskets . . . . . . . . . . . 8-60 Base gaskets, Big Twin Evolution . . . . 6-124/125 Cam change gasket sets.6-127/128 Engine gasket sets, Big Twin Evolution . . . . . . . . 6-137 Engine gasket sets, Ironhead Sportster.. . . . 6-138/140 Engine gasket sets, Panhead................. 6-136 Engine gasket sets, Shovelhead.. . . ........................ 6-136 Engine gasket sets, Twin Cam.6-138 Engine gasket sets, Sportster 1200cc .. . . . . 6-134/135 Engine gasket sets, Sportster 883cc. ........................ 6-133 Engine top end gasket sets.. . . . . . .................... 6-133/135 E xhaust manifold gasket 9-20/21 Gaskets, transmission kits . . . 7-18 Gaskets/seals sets, primary.. 7-107 Head gaskets.. . . . . . . . 6-124/126

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-8 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL COMETIC (cont) H ead/Base gasket sets. . . . . 6-124 Intake manifold seals.. . . . . . . 8-92 Oil Pump gaskets.. . . . . . . . . 6-128 Primary cover gasket, Sportster . . . . .................... 7-106/110 Rocker box gasket sets, Big Twin Evolution.. . . . 6-120/121 Rocker box gasket sets, Sportster Evolution.. . . . . . . . 6-121 Big Twin Evolution.. . . . 6-120/121 Top end gasket sets, Evolution Sportster.. . . . 6-132/133 Top end gasket sets, Ironhead .. . . . Sportster............ 6-134/135 Top end gasket sets, Panhead.6-130 Top end gasket sets, Shovelhead.. ........................ 6-130 Top end gasket sets, Twin Cam. . . . ........................ 6-132 Topendgasketsets, .. . . . . . . . . . . Milwaukee-Eight® ......... 6-132 Top end gasket sets,Sportster 883cc. ........................ 6-135 Compression Release Decorative caps for valves.. . . . 6-8 Valves.................... 6-8 COMPU-FIRE Charging systems . . . . . . . . . 1-148 Ignition modules.. . . . . . . . . . 1-100 Regulator/Rectifiers. . . . . . . . 1-139 Connecting Rod, Assemblies. . 6-95 Connectors & Electrical Terminals. . ...................... 1-65/66 Contact Cleaner............ 10-20 Control Handlebar control assemblies. . . . . ...................... 4-85/91 Counter Display, Tire Valve Stem Caps...................... 5-19 Countershafts Big Twin, 4 speed.. . . . . . . . . 7-26 Big Twin, 5 speed.. . . . . . . . . . 7-7 Sportster, 4 speed. . . . . . . . . . 7-38 Crank Pins................. 6-98 Crankcase Assemblies, Big Twin.. . . . . . . . 6-3 Balloon diagram, Big Twin 6-76/78 Balloon diagram, K Model & .. . . . . . Sportster................. 6-79 Balloon diagram, Twin Cam.. . 6-78 Breather.................. 6-81 Covers for under cylinders.. . . . 6-8 Drain/Timing hole plugs.. . . . 10-65 Main bearings, Big Twin . . . . . 6-86 Main bearings, Sportster. . . . . 6-92 Crash Bar Assemblies. . . . 2-84/87 CRUZTOOLS Multi-purpose.. . . . . . . . . . . . 10-43 Roadside tool kits (roll up type).. . . . ..................... 10-45/46 Spring puller hook tool.. . . . . 10-40 Tire pressure gauges.. . . . . . 10-52 Tirelever................ 10-66 Cup..................... 10-107 Cup Holder............... 10-107 CYCLE PERFORMANCE PRODUCTS Gauge Mounts.. . . . . . . . . . . 4-142 Cylinder Base & crankcase covers . . . . . 6-8 Base nuts & studs.. . . . . . . . . 6-35 Engine by-pass pigtail kit.. . . . . 6-8

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-9 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Cylinder (cont) Stud removal tool.. . . . . . . . . 10-56 Torque plate tool. . . . . . . . . . 10-59 DAKOTA DIGITAL Electric calibrator. . . . . . . . . . 4-151 Electronic antenna.. . . . . . . . . 1-63 Mounting brackets. . . . . . . . . 4-143 Oil pressure gauge . . . . . . . . 4-143 Oil pressure gauge sending unit ........................ 4-143 Speedometers. . . . . . . . 4-143/148 Tachometer.. . . . . . . . . 4-143/148 Assemblies.. . . . . . . . . . 4-143/148 DAYTONA TWIN TEC Coils & plug wires.. . . . . . . . . 1-81 EFI controller .. . . . . . . . . . . . 8-74 Fuel injection kits.. . . . . . . . . 1-103 Ignition module.. . . . . . . . . . . . 1-99 USB interface.. . . . . . . . . . . . . 1-99 Debris Deflector............. 2-16 Degreaser................. 10-20 Derby Covers.......... 7-102/103 DEUTSCH Electrical Wire Connectors................. 1-65 DIAMOND CHAIN Primary................... 7-86 Reardrive............... 7-117 Diamond Rail Accessories Footrests................. 2-62 Handlebar grips. . . . . . . . . . . . 4-12 Shiftpeg................. 4-120 Dice Style Valve Stem Caps. . . 5-19 Directional Signal Assemblies............. 1-25/32 Flasher................... 1-57 Lightbulbs................ 1-34 Load equalizer. . . . . . . . . . 1-26/27 Directional Signal (cont) Mounting bracket.. . . . . 1-25, 1-31 Relocation kits. . . . . . . . . . . . . 1-30 Disc Brake Brakerotors.. . . . . . . . . . . 5-57/61 Pads.................. 5-51/56 Displacement Chart, Engine 6-86 Distributor Assemblies............. 1-87/88 Parts.................. 1-88/90 DOC BAILEYS Leather Black.. . . . . . . . . . . . 10-26 Leather Clear.. . . . . . . . . . . . 10-26 Drag Bars.................. 4-29 DUNLOP TIRES............ 5-4/5 Dust Boots Front Fork....... 3-37 DYNATEK Coils, ignition. . . . . . . . . . . 1-81/82 Complete ignition systems.. . . . . . . .................... 1-94, 1-98 Ignition modules.. . . . . . 1-94, 1-98 DYNOJET Powervision....... 8-72 Eagle Spirit Accessories Air filter cover insert.. . 8-97, 10-31 Clutch covers.. . . . . . . . . . . . 7-103 Front fender ornament.. . . . . . 2-48 Handlebar riser clamps. . . . . . 4-37 EASY Shift Kit............. 4-124 EASYBOY Clutch Lever Kits. . 7-12 Electric Battery cable boot. . . . . . . . . . . 1-9 Builders kits (charging & starter). . . . ......................... 1-51 Cable ties, clamps & retainers.. . . . ...................... 4-76/77 .Cables for starter, battery & solenoid. ........................ 1-7/8

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-10 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Electric (cont) Circuit breakers. . . . . . . . . . . . 1-60 EFI System Relay . . . . . . . . . . 1-58 Fuseholder............... 1-59 Heat shrink tubing. . . . . . . . . . 1-67 Starter motors . . . . . . . . 1-124/129 Starter relays. . . . . . . . . . . 1-58/59 Starter switches (custom) 1-61/62 Switches for handlebar . . . 1-68/77 Switches for ignition.. . . . 1-54/1-56 Switches for rear brake. . . . . . 1-57 Terminalbox.. . . . . . . . . . . . . 1-60 Terminals/Connectors. . . . . . . 1-66 Turn signal flasher.. . . . . . . . . 1-57 VOES.................... 1-56 Wire..................... 1-47 Wire harness kits.. . . . . . . 1-69/73 Wireloom................. 1-67 Electronic Fuel Injection Fuel management system .1-100/103. Kits................... 8-71/74 Parts.................. 8-71/78 Engine Cam case parts, 45ci.. . . . . . . 6-88 Cam case parts, Big Twin 6-76/77 Cam case parts, Sportster.. . . 6-86 Cam case tools.. . . . . . . 10-65/67 Cam change gasket sets, BigTwin................. 6-128 Milwaukee-Eight® Twin Cam.6-128 Camtools............. 10-70/71 Cams, Big Twin.. . . . . . . . 6-62/64 Cams, Sportster.. . . . . . . . . . . 6-75 Compression release valves. . . 6-8 Connecting rod roller retainer set . . . ......................... 6-86 Connecting rods.. . . . . . . . 6-89/95 Engine (cont) Cover for cylinder/crankcase.. . 6-8 Crankpins................ 6-98 Crankcase assemblies, Big Twin.6-3 Crankcase bearings, BigTwinpinion.. . . . . . . . . . . 6-87 Crankcase drain/timing hole plugs.. . ......................... 6-93 Crankcase nut, bolt & stud kits.6-35 Crankcase parts, Big Twin 6-86/89 Crankcase parts, Sportster . . . 6-92 Crankcase tools.. . . . . . . . . . 10-52 Cylinder base nuts . . . . . . . . . 6-35 Cylinder by-pass pigtail kits.. . . 6-8 Cylinder torque plates. . . . . . 10-59 Cylinders, Big Twin . . . . . . . . 6-4/7 Flywheel parts, Big Twin. . . . . 6-88 Flywheel parts, K Model Sportster................. 6-94 Gasket Sets, Big Twin Evolution . . . . . . . . 6-137 Gasket sets, Panhead. . . . . . 6-136 Gasket sets, Shovelhead.. . . 6-136 Gasket sets, Sportster 6-139/141. Gasket sets, Twin Cam . . . . 6-138 Gear case drain plugs. . . . . . . 6-93 Gear case parts, 45ci.. . . . . . . 6-80 Gear case parts, Big Twin. 6-76/77 Gear case parts, Sportster.. . . 6-79 Gear case tools. . . . . . . . 10-62/67 Head bolt covers.. . . . . . . . . . 6-34 Head bolts & washers. . . . . . . 6-34 Head holding tool.. . . . . . . . . . 6-33 Lifter block mounting hardware.6-60 Lower end parts, Big Twin.. . . 6-86 Lower end parts, K Model/Sportster. ......................... 6-92

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Engine (cont) Mount hardware.. . . . . . . . 2-49/51 Mounts................ 2-49/53 Oil pump parts. . . . . . . . 6-102/109 Oils.................... 10-2/5 Pinionshaft.. . . . . . . . . . . . . . 6-96 Piston assemblies . . . . . . . 6-36/43 Piston pin lock rings.. . . . . . . . 6-45 Pistonrings.. . . . . . . . . . . 6-44/45 Piston tools.. . . . . . . . . . 10-59/60 Pushrod assemblies.. . . . . 6-50/55 Pushrod covers . . . . . . . . . 6-46/49 Pushrod cover seals . . . . . 6-48/49 Rocker box gasket sets 6-120/123 Rocker cover tool.. . . . . . . . . 10-57 Rocker shaft seal.. . . . . . . . . . 6-19 Sprocket shafts, Big Twin . . . . 6-97 Sprocket shafts, Sportster. . . . 6-97 Tappet assemblies.. . . . . . 6-56/58 Tappet block alignment tool.. 10-64 Tappet block mounting hardware . . . ......................... 6-60 Tappet blocks.. . . . . . . . . . . . . 6-58 Timer cover screws. . . . . . . . . 6-91 Timercovers.. . . . . . . . . . . . . 6-90 Top end gasket sets, Sportster. . . . . .. . . . . . . . . . . . . . 6-133/135,6-142 Top end gasket sets, Panhead.6-130 Top end gasket sets, Shovelhead . . . . . . . . 6-130, 6-142 Top end gasket sets, Evolution Sportster.6-134/135, 6-142 Milwaukee-Eight®.......... 6-132 Top end gasket sets, TwinCam.......... 6-132, 6-142 Top end gaskets, Big Twin Evolution.. . . . . . . . 6-131 Engine (cont) Top end, Big Twin Evolution .. . . . . . .................(diagram)6-12 Top end, Ironhead Sportster .. . . . . . .................(diagram)6-14 Top end, Knucklehead (balloon . . . . diagram)................... 6-9 Top end, Panhead (diagram).. 6-10 Top end, Shovelhead (diagram).6-11 Top end, Sportster Evolution . . . . . . (diagram)................. 6-15 T op end, Twin Cam 88 (diagram). . . ......................... 6-13 Valve guide seals.. . . . . . . . . . 6-32 Valveguides.. . . . . . . . . . 6-30/32 Valveseats............... 6-26 Valve springs.. . . . . . . . . . 6-21/25 Valvetools................ 6-33 Valves................ 6-27/29 Wrist pin bushing tools.. . . . . 10-60 Wrist pin bushings. . . . . 6-89, 6-95 Epoxy Putty............... 10-24 Equivalent Chart........... 6-110 EVOLUTION INDUSTRIES Clutchkits............. 7-44/45 Clutchshell.. . . . . . . . . . . . . . 7-51 Exhaust Anti-reversion power cones.. . 9-22 Baffles................... 9-18 Clamps & Mounts . . . . . . . 9-23/24 Dragpipes.............. 9-6/80 Dresser mufflers.. . . 9-2/4, 9-12/16 Exhaustwrap.. . . . . . . . . . . . . 9-31 Fishtail extensions.. . . . . . . . . 9-17 Flatstraps................ 9-23 Footboard mounting bracket. . 9-25 Heat shield (louver). . . . . . . . . 9-28

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-12 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Exhaust (cont) Heatshields.. . . . . . . . . . . 9-28/30 Heatwrap................. 9-31 Make your own (exhaust pipes).9-26 Manifold clamps.. . . . 9-20, 9-23/24 Mounting parts, all models 9-23/25 Mufflers.. . . . . . . . . 9-2/5, 9-12/17 O2 sensor eliminator. . . . . . . . 9-22 O2 sensor socket tool . . . . . . 10-83 PipePolish................. 9-6 Systems,45ci.. . . . . . . . . . . . . . 9-7 Systems, FLT Evo. . . . . . . . . . 9-11 Systems, Ironhead Sportster.. . 9-8 Systems, Panhead.. . . . . . . . . . 9-7 Systems, Shovelhead early.. . . 9-7 Systems, Shovelhead late.. . . . . . . ....................9-8/9,9-14 Systems, Softail.. . . . . . 9-8/9, 9-14 Systems, Sportster Evolution.. . 9-8 . Systems, Softail/FX Evolution.9-8/9 . Tips..................... 9-12 Torquecones.. . . . . . . . . . . . . 9-22 Weld to fit pipes.. . . . . . . . . . . 9-26 Wrap.................... 9-31 Face Masks........... 10-94/110 Fairing Wind deflector.. . . . . . . . . . . . 2-15 Fender Assemblies, front.. . . . . . . 2-41/45 Assemblies, rear . . . . . . . . 2-34/40 Bibs..................... 2-48 Bracket, front (custom) . . . . . . 3-33 Brackets.................. 3-33 Conversion spacers for wideforks................. 2-48 Ornaments................ 2-48 Removable mounts for springers.3-8 Fender (cont) Saddlebag filler panels . . . . . . 2-37 Support hardware . . . . . . . . . . 2-32 Supports, rear.. . . . . . . . . . . . 2-31 Tips.................. 2-46/48 Filters Air.................. 8-100/110 Fuel.................. 8-11/12 Oil....................... 8-56 Fishtail Extensions....... 9-28/30 Exhaust heat shields. . . . . . . . 9-28 Handlebar grips. . . . . . . . . . . . 4-13 Flasher, Turn Signal......... 1-57 Flat Straps, Exhaust Mount. . . 9-23 Float Bowl Screws 8-65, 8-70 Floorboard Assemblies............. 2-69/75 Mounts.. . . . . . . . . . . 2-69, 2-71/72 Flywheel Parts, Big Twin.. . . . . . . . . . . . 6-86 Parts, K Model & Sportster . . . 6-94 Foot Shift Levers.................. 4-119 Pegs................ 4-120/121 Footboard Assemblies............. 2-69/75 Mounts.. . . . . . . . . . . 2-69, 2-71/72 Footrest Assemblies............. 2-61/67 Highway style.. . . . . . . . . . 2-66/67 Mounting brackets. . . . . . . 2-68/69 Spring washer.. . . . . . . . . . . . 2-67 Forceflow Head Cooler........ 6-5 Fork Front................. 3-29/30 Front assembly, Springers.. . 3-2/7

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-13 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Fork (cont) Tools................ 10-55/58 Tubes................. 3-29/30 Forward Control Assemblies (custom). . . 4-125/131 OE style brake parts . . . 4-111/115 OE style shift parts.. . . . 4-117/113 Frame Assemblies, Rigid style.2-7, 2-9/13 Assemblies, Softail style . . . . 2-2/6 Assemblies, Sportster style 2-9/11 Assemblies, Swingarm style . . 2-3, . ......................... 2-13 Clamps................... 2-15 Covers................... 2-15 Parts..................... 2-14 Seat post/coil mount . . . . . . . . 2-14 Front Fork Acorn stem nut.. . . . . . . . . 3-11/12 Assemblies.. . . . . . . . 3-21/22, 3-25 Axlecap.................. 5-31 Bootcovers............... 3-37 Bottom cap hardware.. . . . . . . 3-28 Brackets.................. 3-26 Covers................ 3-37/39 Damper spring. . . . . . . . . . 3-31/34 Dampertubes.. . . . . . . . . . . . 3-31 Drainscrew............... 3-27 Head cup bearing . . . . . . . 3-12/13 Headcups............. 3-14/15 Headlight housing/nacelle 3-40/41 Internal parts kit.. . . . . . . . . . . 3-31 Lock cover (for Road King). . . 3-16 Lower dust shield.. . . . . . . . . . 3-12. Lowering kits.. . . . . . . . . . 3-32/34 Front Fork (cont) Oil....................... 3-33 Pinchbolts............. 3-11/12 Seal & bushing kit . . . . . . . 3-35/36 Seal retaining ring . . . . . . . . . . 3-28 Seals.................... 3-35 Slider seal washer. . . . . . . . . . 3-28 Slider tube assemblies.. . . . . . 3-30 Slidertubes.. . . . . . . . . . . 3-29/30 Spacers for fender mount . . . . 3-27 Springer assemblies . . . . . . . 3-2/7 Springs................ 3-32/34 Stembolt.............. 3-11/13 Stemboltcap.. . . . . . . . . . 3-12/13 Stemnut............... 3-12/13 Stemnut&lock.. . . . . . . . . . . 3-12 Tools................ 10-48/51 Tubes................. 3-29/30 Tubeplug............ 3-12, 3-16 Upper bracket bolt. . . . . . . . . . 3-12 Upper dust shield.. . . . . . . . . . 3-12 Fuel Cap Assemblies.. . . . . . . . . . 8-2/5 Catalyst, FITCH............ 8-10 Filter Assemblies. . . . . . . . 8-11/12 Injection Parts . . . . . . . . . . 8-75/77 Line Bulk, all types.. . . . . . 8-30/37 Line Clamp tools.. . . . . . . . . . 8-32 LineClamps.. . . . . . . . . . . 8-31/36 LineCover................ 8-16 Line Crossover, Fat Bob . . . . . 8-13 Line Fittings.. . . . . . . . . . . 8-31/36 Line Kits (with end clamps). . . 8-13 Management system for EFI. . . . . . ...................... 8-71/81 Pressure regulator, fuel injection.. . ......................... 8-77 Tank Assemblies. . . . . . . . 8-17/28 Tank Mounting parts . . . . . 8-14/15

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-14 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Full Rubber Accessories Throttle control w/grips . . . 4-12/17 Funnel Oil Filter........ 8-54, 10-4 Fuse Holder................ 1-59 GARDNER WESTCOTT Engine timing hole & drain plug.. . . ......................... 6-93 Fender support hardware (rear).. . . ......................... 2-32 Oil pump plug kits . . . . . . . . . 6-108 Rocker arm cover screws (Evolution). ......................... 6-18 Sprocket/pulley hardware . . . 7-122 Gas Cap Assemblies.. . . . . . . . . . 8-2/5 CapCovers................ 8-2 Catalyst, FITCH............ 8-10 Line Bulk, all types.. . . . . . . . . 8-30 Line Clamp tools.. . . . . . . . . . 8-32 LineClamps.. . . . . . . . . . . 8-31/36 Line Crossover, Fat Bob . . . . . 8-13 Line Fittings (with end clamps).8-13 LineKits.................. 8-13 Tank Assemblies. . . . . . . . 8-17/28 Tank Center Panels.. . . . . . . 4-132 Tank Mounting parts . . . . . 8-14/16 Valve Assemblies.. . . . . . . . 8-6/10 GASGACINCH, Gasket Sealant.10-22 Gasket Base, Big Twin Evolution ...................6-124/6-125 Cam change kit, Big Twin. . . 6-128 Cam case cover, Big Twin.. . 6-129 Cam case cover, Sportster . . . 6-79 Cylinder head.. . . . . . . . . . . . 6-125 Engine sets, Big Twin Evolution . . . . .................... 6-137/138 Gasket (cont) Engine sets, Ironhead Sportster .. . . .................... 6-139/140 Engine sets, Panhead. . . . . . 6-136 Engine sets, Shovelhead .. . 6-136. Engine sets, Sportster 1200cc.6-141 Engine sets, Sportster 883 .. 6-140. Engine sets, Twin Cam. . . . . 6-138 Exhaustport.. . . . . . . . . . . . . . 9-20 Gear case cover, Big Twin.6-77/78 Gear case cover, Sportster. . . 6-79 Lifter block, Big Twin. . . 6-116/117 Lifter cover, Twin Cam.. . . . . 6-117 Master cylinder, front.. . . . . . . 4-92 Master cylinder, rear . . . . . . . 4-116 Oil pump, Big Twin.. . . . . . . . 6-128 Primary covers, Big Twin.7-107/108 Primary covers, Sportster . . . 7-106 Rocker arm, Big Twin Evolution.6-19 Rocker arm, Sportster Evolution.6-20 Rocker box sets, Big Twin Evolution. .................... 6-122/123 Rocker box sets, Sportster Evolution. .................... 6-121/122 Shifter, Big Twin 4 speed.. . . . 7-31 Timercover............... 6-91 Top end sets, Ironhead Sportster . . .................... 6-132/136 Milwaukee-Eight®......... 6-132 Sportster............ 6-132/136 Top end sets, Panhead . . . . 6-130 Top end sets, Shovelhead.. . 6-130 Top end sets, Twin Cam .. . . 6-132 Top end, Big Twin Evo . . . . . 6-131 Transmission kits, Big Twin 4&5speed ........... 7-18/21 GATES, Rear Drive Belts. 7-123/126

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-15 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Gauge Mounts (custom).. . . . 4-142 Gauges Oil pressure, AUTOMETER. . . 8-61 Speedo, AUTOMETER.. . . . 4-140 Tachometer, AUTOMETER.4-1398 Gear Case Balloon diagram, Big Twin 1936/1969. ......................... 6-76 Balloon diagram, Big Twin Evolution. ......................... 6-77 Balloon diagram, K Model & Sportster. ......................... 6-79 Balloon diagram, Shovelhead .. . . . . 1970/1984................ 6-77 Balloon diagram, Twin Cam.. . 6-78 Cover screw kits .. . . . . . . . . . 6-80 Covers, Big Twin. . . . . . . . . . . 6-84 Tools................ 10-62/70 Gears Breather valve, Big Twin. . . . . 6-81 Oil pump drive, Big Twin. . . . . 6-83 Pinion, Big Twin.. . . . . . . . . . . 6-83 Transmission, Big Twin 4 speed. . . . ...................... 7-24/28 Transmission, Big Twin 5 speed. . . . ....................7-7/8,7-10 Sportster 4 speed . . . . . . . 7-38/39 Sportster 5 speed . . . . . . . . . . 7-36 Generator Assemblies.. . . . . . . . . . . . . . 1-137 Parts................ 1-136/138 Gloves 10-104 Goggles............... 10-87/89 GOLAN PRODUCTS INC. FuelValves................ 8-8 GOODRIDGE Banjo bolts with brake switch. 4-95 Brake hose (cut to length).4-99/102 Brake hose (universal length).4-106 Brake hose (OE fitment).4-107/111 Custom rear brake tee.. . . . . . 4-98 EFIlines.................. 8-30 Engine oil line kits . . . . . . . 8-35/37 Hoseends................ 8-36 Oil & fuel line (bulk lengths).8-35/36 Top end feed lines.. . . . . . . . . 8-38 Grease Fittings............. 2-16 Grease................... 10-21 Hand Shift Knob........... 4-124 Handlebar Assemblies............. 4-21/32 Cell phone mount.. . . . . . . . . 10-10 Clampcovers.. . . . . . . . . . . . . 4-37 Clamp hardware.. . . . . . . . 4-38/39 Control assemblies . . . . . . 4-85/91 Grips................. 4-11/17 Lever................. 4-79/83 Riser bushings.. . . . . . . 4-37, 4-39 Riser hardware.. . . . . . . . . 4-38/39 Riser lower clamps . . . . . . 4-34/36 Riser solid mount adapters . . . 4-39 Riser upper clamps. . . . . . . . . 4-37 Risers, custom style.. . . . . 4-33/36 Switches............... 1-68/78 HARDBODY® Brand Brake caliper assemblies.. 5-40/41 Debris deflector. . . . . . . . . . . . 2-16 Front fork assemblies . . . . 3-21/24 Front fork bracket kits . . . . 3-19/20 Oil filter mount.. . . . . . . . . . . . 8-48 Oil tank assemblies, Big Twin ....................... 8-44/48

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-16 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL HARDBODY® Brand (cont) Oil tank filler/temp cap.. . . . . . 8-41 Oil tank mounts.. . . . . . . . . . . 8-43 Pulley/sprocket spacers.. . . . 7-126 HARDWARE® Brand Rear fork assemblies.. . . . . . . 2-17 Brake line fittings. . . . . 4-96, 4-104 Engine pushrods . . . . . . . . 6-50/55 Engine valve seats.. . . . . . . . . 6-26 HASTINGS Piston Rings. . . 6-44/45 HAYDEN Primary Chain Tensioner.................. 7-90 Head Cups.............. 3-12/13 Head Boltcovers................ 6-34 Bolts & washers.. . . . . . . . . . . 6-34 Gaskets........... 6-125, 6-127 Headbands............. 10-98/99 Headlight Assemblies............. 1-12/19 Bulbs.................... 1-20 Housing.................. 1-16 Housing/nacelle. . . . . . . . . 3-40/41 Lensgrills................. 1-17 Mounting brackets. . . . . . . . . . 1-21 Sealbeams............... 1-18 Wire connector.. . . . . . . . . . . . 1-21 Heat Deflectors for Touring Models. ......................... 2-15 Heat Shields, Exhaust (all models). . ......................... 9-28 Heat Shrink Tubing.......... 1-67 Heat Wrap for Exhaust....... 9-31 Head Wraps............ 10-98/99 Heim Joints, Brake/Shift Rod End. . . .................... 4-122/123 Helmet Liner............... 10-94 Helmet, Snap Straps........ 10-15 Helmet Visors............. 10-14 HIFLOFILTRO Oil Filters...... 8-51 Highway Bars............ 2-84/85 Horn Assemblies.. . . . . . . . . . . . . . 1-152 Covers.................. 1-152 Hoses Brake, custom braided.. 4-100/105 Brake, custom nylon . . . . . . . . 4-99 Brake, OE fit braided.. . 4-107/110 Hub Assemblies............. 5-20/21 Wheel hub parts.. . . . . . . . 5-20/21 Hydraulic Clutch Housings. 7-13/14 Ignition Coil Covers................ 1-78/79 Ignition coils.. . . . . . . . . . . 1-79/86 Mounting brackets. . . . . . . . . . 1-80 Ignition Advance unit parts.. . . . . . . . . 1-92 Advance units .. . . . . . . . . 1-91/92 Anti-drop relay. . . . . . . . . . . . . 1-59 Circuit breaker parts . . . . . 1-88/92 Circuit breakers. . . . . . . . . . . . 1-60 Coilcovers................ 1-80 Coils.................. 1-79/86 Complete systems.. . . . . . 1-95/99 Distributor parts. . . . . . . . . 1-88/92. Distributors.. . . . . . . . . . . . 1-87/88 Magneto parts.. . . . . . . . . . . . 1-88 Modules............. 1-101/102 Spark plugs.. . . . . . . . . 1-110/112 Switches............... 1-54/56 Timer cover screws. . . . . . . . 1-109 Timer covers.. . . . . . . . 1-108/109

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-17 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Ignition (cont) Tuneupkits............... 1-89 VOES.................... 1-56 Inline Spark Tester......... 10-48 Inner Primary Covers........ 7-98 Inspection Covers.......... 7-102 Instrument Panel Assemblies. 4-136 Lightbulbs................ 1-34 Parts................ 4-131/134 Intake Air temp sensor EFI.. . . . . . . . 8-75 Manifold adapters . . . . . . . . . 8-920 Manifold engine breather kits ..................... 8-94/964 Manifold parts .. . . . . . . . . . . . 8-92 Jiffy Stand Assemblies............. 2-57/60 Parts.................. 2-54/56 JIMS Balancer shaft removal tool.. 10-63 Bearing race tool. . . . . . . . . . 10-62 Breather valves & gears . . . . . 6-81 Cam case tools . . . . . . . . 10-66/67 . Clutch tools.. . . . . . . . . . 10-72/74 Connecting rod races.. . . . . . . 6-89 Crank pins, Big Twin. . . . . . . . 6-98 Crank pins, Sportster.. . . . . . . 6-98 Crankcase tools.. . . . . . . 10-62/65 Cylinder torque plates. . . 10-59/61 Engine piston tools . . . . . . . . 10-59 Engine tools.. . . . . . . . . . 10-58/71 Exhaust tools. . . . . . . . . . . . . 10-58 Force flow head cooler . . . . . . . 6-5 Front fork tools.. . . . . . . . 10-48/41 Gear case tools. . . . . . . . 10-62/64 Head cup & race installer tool.10-50 Kickstart parts.. . . . . . . . . . . . 7-35 JIMS (cont) Oil pump assemblies. . . . . . . 6-106 Oilpumpgears.. . . . . . . . . . . 6-83 Oil pump parts. . . . . . . . 6-101/102 Oil pump tools.. . . . . . . . 10-72/73 O2 sensor socket tool . . . . . . 10-83 Pinion shafts, Sportster &BigTwin................ 6-96 Primary drive tools.. . . . . 10-77/78 Rear fork bushing tools. . . . . 10-47 Roller tip rocker arm . . . . . . . . 6-20 Shifter shaft bushing, Sportster.7-40 Speedometer sensor block off plate. .......................... 7-3 Sprocket shafts, Big Twin . . . . 6-97 Tappet assemblies.. . . . . . . . . 6-56 Tappet block alignment tool.. 10-64 Tappet blocks.. . . . . . . . . . . . . 6-58 Transmission pulley nuts.. . . 7-120 Transmission rebuild kits.. . 7-9/10 Transmission sprocket/pulley wrench. ........................ 10-78 Transmission tools.. . . . . 10-75/80 Valve spring compressor tool.10-59 Wrist pin bushings. . . . . . . . . . 6-89 KEIHIN Carburetor Parts 8-86 KEITH BLACK Piston pin lock rings.. . . . . . . . 6-39 KEITH BLACK (cont) Pistons, Big Twin.. . . . . . . 6-38/39 Pistons, Sportster.. . . . . . . . . . 6-43 KENDA Tires................ 5-8 Key Fobs................ 10-110 KHROME WERKS Sissybars................ 2-87

1 2 3 4 5 6 7 8 9 10 11 Table Of Contents TABLE OF CONTENTS i-18 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Kickstand Assemblies............. 2-55/60 Extensions................ 2-56 Parts.................. 2-54/57 Kickstart Conversion kits . . . . . . . . . . . . 7-32 Endcovers................ 7-33 Gaskets, Big Twin. . . . . . . . . . 7-35 Parts, Big Twin.. . . . . . . . . 7-34/35 Parts, Sportster . . . . . . . . . . . . 7-41 Pedals................... 7-34 KREEM PRODUCTS Fuel tank sealant/cleaner.. . . 10-23 Krommets Gascapcovers.. . . . . . . . . . . . 8-2 LE PERA Pillion pads.. . . . . . . . . . 2-93,2-112 Seats, Big Twin 4 speed. . . . 2-104 Seats, Dresser or Bagger.2-105/110 Seats, FXR models. . . . . . . . 2-101 Seats, Rigid frame.. . . . . . . . 2-102 Seats, Softail models.. . . . . . . . . . . .. . . . . . . . 2-103, 2-108, 2-111/112 Seats, solo style.. . . . . . . . 2-93/98 Seats, Sportster.. . . . . . . . . . 2-113 Leather Chaps............ 10-103 Leather Gloves........... 10-104 Leather Shirt ............. 10-103 LED Light assemblies . . . . . . . . 1-30/39 Mirrors................. 4-2/10 Taillight assemblies. . . . . . 1-38/48 Lever Assemblies, clutch & brake.4-79/83 Footshift............ 4-116/122 Handlebar lever parts . . . . 4-81/83 Shiftcovers.. . . . . . . . . . . . . . 4-86 License Backing plates. . . . . . . . . . 1-49/51 Frames................ 1-49/52 Mount hardware.. . . . . . . . . . . 1-53 Mounting brackets. . . . . . . 1-45/52 Taillight/License.. . . . . . . . 1-45/55 Lifter Assemblies............. 6-56/58 Block mounting hardware . . . . 6-60 Blocks................... 6-59 Lights Directional signal parts . . . 1-24/37 Headlight assemblies.. . . . 1-12/19 Headlight bulbs . . . . . . . . . 1-18/20 Headlight lens kits. . . . . . . 1-17/18 Headlight mounting brackets.1-21/22 Indicator bulbs. . . . . . . . . . . . . 1-34 Marker & running assemblies.1-24/37 Marker light bulbs . . . . . . . . . . 1-34 Marker light mount brackets . . 1-32 Mounting brackets. . . . . . . 1-21/22 Spotlight assemblies . . . . . 1-23/24 Spotlight bulbs. . . . . . . . . . 1-19/20 Taillight assemblies. . . . . . 1-38/48 Taillight bulbs.. . . . . . . . . . . . . 1-34 Taillight parts. . . . . . . . . . . 1-48/53 Turn signal bulbs. . . . . . . . . . . 1-34 Turn signal parts . . . . . . . . 1-30/39 Turn/Directional assemblies.1-30/39 Locks Front fork lock cover . . . . . . . . 3-16 Security bike locks.. . . . . . . . . 10-9 Lower End Parts, Big Twin.. . . . . . . . . 6-86/99 Parts, K Model & Sportster . . . 6-92

1 2 3 4 5 6 7 8 9 10 11 TABLE OF CONTENTS Table Of Contents i-19 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Lowering Kits Frontforks............. 3-34/36 Rear..................... 2-22 LUCAS OIL Assembly oil.. . . . . . . . . . . . . 10-19 Chainoil................. 10-19 Detailer.................. 10-25 Engine oil.. . . . . . . . . . 10-2/3, 10-5 Forkoil.................. 10-20 Fuel stabilizer.. . . . . . . . . . . . 10-16 Fuel treatment. . . . . . . . . . . . 10-16 Grease.................. 10-21 Octane booster . . . . . . . . . . . 10-16 Oil stabilizer. . . . . . . . . . . . . . 10-18 Tireshine................ 10-25 Transmission oil.. . . . . . . . . . . 10-3 Lubricants Anti-seize................ 10-21 Assembly oil.. . . . . . . . . . . . . 10-19 Cable................... 10-20 Chainoil................. 10-19 Engineoil............... 10-2/5 Frontforkoil.. . . . . . . . . . . . . 10-20 Gel-lube................. 10-19 Primary case oil.. . . . . . . . . . 10-17 Transmission & primary oil. 10-2/3, . ......................... 10-7 Transmission oil.. . . . . . . . . . 10-18 Luggage Racks............. 2-77 Mainshafts Big Twin, 4 speed.. . . . . . 7-24/26 Big Twin, 5 speed.. . . . . . . . . . 7-7 Sportster, 4 speed. . . . . . . . . . 7-38 Sportster, 5 speed. . . . . . . . . . 7-36 MALLORY Distributor/circuit breaker kit . . 1-87 Electronic advanced ignition . . 1-87 MALLORY (cont) E-Spark ignition. . . . . . . . . . . . 1-87 Maltese Cross Ignition timer cover . . . . . . . . 1-109 Marker/running lights.. . . . . . . 1-37 Mirrors.................... 4-9 Taillights.................. 1-41 MANLEY Bee Hive Valve Spring Set . . . 6-24 Engine valves.. . . . . . . . . . . . . 6-29 Valve spring collars. . . . . . . . . 6-26 Valve springs.. . . . . . . . . . 6-21/25 Manifold Exhaust clamps. . . . . . . . . 9-23/24 Intake adapters, Mikuni. . . . . . 8-70 Intake adapters, spigot type.. . 8-92 Intake engine breather kit 8-94/95 Intakeparts.. . . . . . . . . . . 8-92/94 Manuals CLYMER Repair . . . 10-41 Marker Light Assemblies.. . . . . . . . 1-33, 1-36/37 Bulbs.................... 1-34 Mounting brackets. . . . . . . 1-31/32 MARSHALL Oil pressure gauges.. . . . . . . . 8-62 Master Cylinder Assemblies, front OE style.. . . . . . . .................... 4-85, 4-87 Assemblies, front custom.. . . . 4-94 Assemblies, rear .. . . . . 4-113/114 Body covers, rear.. . . . . . . . . 4-115 Clutch hydraulic. . . . . . . . . . . . 4-87 Clutch, rebuild kits. . . . . . . . . . 4-92 Rebuild kits, front.. . . . . . . . . . 4-92. Rebuild kits, rear . . . . . . . . . . 4-116 Reservoir, rear.. . . . . . . . . . . 4-115 Reservoir covers, front.. . . . . . 4-93

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