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ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-55 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE 15034 15036 Igniton Switches IGNITION KEY SWITCHES FOR SPORTSTER 1994/2022 IGNITION SWITCH KITS FOR FLT & FLTR MODELS IGNITION SWITCH FOR BIG TWIN Part 15026 • This three way Universal Ignition Switch comes complete with a lock cylinder and Hencol type keys, keyed alike. • Switch has 3 positions, weatherproof O-ring seals and 3 screw terminals. • Spring return from start position, key removable in “off” position only. • Mounting stem diameter 5/8”, length 7/16”. • Rating 12 volts, 10 amp ignition circuit. 12 volts, 5 amp starter circuit. • Designed to replace the OEM switch. • 23” leads, correctly color coded. • Terminated with ring connectors for ease of installation. • High quality switches designed to replace the OEM switch. • Fits FLHT & FLTR models as listed. • Chrome side hinge ignition switch with barrel style key. • Includes 2 keys. Fitment Rpls. HD Part # Dyna, FXDWG 1993/2011 71313-96 15027 FLHR 1994/2011 71501-93 FLHRI, Softail 1996/2010 Fitment Rpls. HD Part # FLHT & FLTR 1999/2002 71526-93B 15036 FLHT & FLTR 2003/2006 71640-99 15037 Fitment Notes Rpls. HD Part # Sportster 1994/2011 Models Without 71441-94 15034 Fork Lock Sportster 2007/2011 Models With Fork Lock 48154-05 15035 Includes Fork Lock Kit Sportster 2014/2022 2 Pin Direct Plug-In 71400083 15038 Does Not include Leads UNIVERSAL IGNITION SWITCH 15035 15038 15037
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-78 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Description Length Part # Notes Softail Models 2011/Later, Dyna 2012/2017 & +4” 12024 XL Models 2014/2022 +8” 12025 +12” 12026 +15” 12027 Touring Models 2014/Later +14” 12028 (ex 2023 CVO Street & Road Glide) All Non-Touring Models 2007/2013 +4” 12030 +8” 12031 +12” 12046 +15” 12047 AlI Touring Models 2007/2013 +4” 12050 +8” 12051 +12” 12052 +15” 12055 Throttle Extension, Coil Mount & Coil Covers • Plug-n-Play Fly-By-Wire throttle sensor wire harness extension makes installing tall handlebars less painful. • Extends existing handlebar switches. • Harnesses are professionally assembled and loomed in polyolefin heat shrink. FBW THROTTLE EXTENSION HARNESSES FOR BIG TWIN HANDLEBAR EXTENSION HARNESSES DescriptionLength Part # Touring Models +6” 12010 2008/2013 +10” 12011 +14” 12012 +18” 12013 Touring Models & +6” 12014 Softail Models +10” 12015 2016/Later +14” 12016 +18” 12017 12024 12028 12046 12055 42240 42241 42242 REPLACEMENT TWIST GRIP SENSORS FOR THOTTLE-BY-WIRE • Hardwired likw OEM CVO versions from the sensor to the main connection harness. • Same length as OEM. • Terminals are pre-installed mil-spec crimping process. Description Rpls # Part # Fits 2008/2013 all models 32310-08 42240 Fits 2014/2015 all models 32310-08A 42241 Fits 2016/Later all models 32700050A 42242 Plug and Play Style Hard Wired Style
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-84 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL • High voltage Accel Super Coil for high performance applications. • Also works great on OEM replacement applications. • OE style for easy application. • Designed for direct replacement on carbureted models. Coils • Fits XL Models with magneto & all Fairbanks Morse magnetos. • Rpls. HD 29524-55A. • Sold each. 16091 16090 FLH EFI COILS ACCEL SUPER COIL FOR TWIN CAM & SPORTSTER MAGNETO COIL Fits Rpls. HD Part # 1995/1998 FLH EFI Models 31639-95 16090 1999/2001 FLH EFI Models 31639-99 16091 Fits Rpls. HD Part # Carbureted Twin Cam 1999/2006, 31655-99 16059 Sportster 2004/2006 Part 16094 HIGH POWER IGNITION COILS FOR 12 VOLT REPLACEMENT Voodoo Description & Year Rpls. HD # 30,000 Volt 45,000 Volt 5.0 OHM. Fits all 12 Volt Sportster & Big Twin 1965/1979 31609-65A 16054 16061 with points or Prestolite Electronic Ignitions 4.0 OHM. Fits all Shovelhead models 1980/1984 & Sportster 31609-80 16055 16062 models 1980/1982 with V-Fire II electronic ignitions & Sportster models 1983/1984 with V-Fire III ignitions 3.0 OHM. Fits Big Twin models 1984/1999 & Sportster 31614-83 & 16063 16064 models 1985/2003 with V-Fire III electronic ignitions 31620-88A 1.5 OHM for 6 Volt points applications 31601-65 16060 ----- • These high voltage USA made coils are available in 30,000 Volt and 45,000 Volt Voodoo versions. • These coils bolt into OE position. • High voltage coils help increase performance, fuel economy and offer easier starting. 30,000 Volt 45,000 Volt
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-99 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Electronic Ignitions, Rev Limiter & Anti-Drop Relay Features Include ELECTRONIC ADVANCE IGNITION MODULES FOR BIG TWIN & SPORTSTER REV LIMITER FOR MILWAUKEE-EIGHT® MODELS • Fits in nose cone, no black box • Single or dual fire • Single or dual plug • Eight selectable electronic advance curves • RPM limiter and VOES diagnostic light • RPM limiter 6000/unlimited in 250 increments • Selectable levels of VOES 50%, 100% or none • RFI immunity allows solid wire and nonresistor spark plug use • Accu-Ray TDC static timing light • Use 2 to 3 OHMs of primary resistance coil • Extended temperature and low voltage operation • Automatic shutdown if ignition is left on with motor not running • Includes instructions Part 17584 OE performance OE/mild compression Part 17585 High performance up to 113ci High compression up to 11:1 Kick or Electric start Fits Big Twin 1970/1999 (except Twin Cam) & Sportster 1971/2003 These Elite 1 Ignition Modules will give you the performance and flexibility for a wide range of applications. They offer a great advantage in tuneability and adjustability for stock performance, stock compression to high performance, high compression motors. It’s as easy as 1 through 8 to dial in the correct advance curve and RPM limiter for just about any engine configuration up to 113ci. Just check out the features listed below, and decide which one is best for your engine, and go tear up some tires and clutches. When using single fire type coils, you will need the use of a tachometer adapter for correct RPM readout. Part 16411 Part 82898 IGNITION VOLTAGE ANTI-DROP RELAY FOR ELECTRIC START MODELS • Provides full battery voltage to the coil and ignition trigger by bypassing the OE wire harness while the starter button is activated. This eliminates the normal one to two volt drop to the ignition system that is lost due to wire length. • Ideal for high compression engines. • Can be used with point-type ignitions, dual fire electronic ignitions and single fire electronic ignitions. • Includes instructions. • 2 independent rev limiters for launch and high side engine over rev protection. • Creates a smoother rev limiter than stock. • Launch limiter adjustable from 2500-6250 RPM. • High side limiter adjustable from 5500-9250 RPM. • Holds launch limit at +/- 50 RPM for precise engine RPM limiting. • Direct plug in connection at coil. Not legal for sale or use in California, or on any pollution controlled vehicles. Easier Starts Legal In All Fifty States! Fits Milwaukee-Eight® 2017/Later
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-108 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL • Chrome Maltese Cross. • Sold each. Timer Covers Part 66711 Part 66725 Part 66730 IGNITION TIMER COVERS FOR BIG TWIN AND SPORTSTER MALTESE CROSS TIMER COVER Fits Big Twin & Sportster, as listed Domed Ultra Tech Domed OE Style Z Model & Year Rpls. HD # Style Finish Part # Big Twin 1970/1999 (except Twin Cam) –– Domed Ultra Tech Chrome Plated 66711 & Sportster 1971/Later 32584-88T Domed Chrome Plated 66716 32588-70A & 32509-77 OE Style Chrome Plated 66725 These Ignition Timer Covers give that original or custom style look to your bike. See 1-109 for cover mounting hardware and cover gaskets. Part 66716 • Modern Three Line styling timer covers available chrome plated or black as listed. THREE LINE TIMER COVERS FOR BIG TWIN & SPORTSTER 66742 66744 66748 66743 Model & Year Finish Part # Twin cam 1999/2017 Chrome 66738 Black 66742 Big Twin 1970/1999 Chrome 66743 (except Twin Cam) Black 66744 Sportster 1971/Later Chrome 66745 Black 66748 • Fits Twin Cam 1999/2017
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-110 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Spark Plugs Champion NGK Model & Year Rpls. HD Reference Reference 4 Pack Part # 10 Pack Part # Milwaukee-Eight® 2017/Later 31600012 RG6HCC CR9EB 18063 ------- Street 500/700 2015/Later 31600012 RG6HCC CR9EB 18063 ------- Twin Cam Models 1999/2017 32362-04 6R12 DCPR7E ------- 18064 Shovel Head models 1975/1984 32368-04 5R6A BPR5ES-11 18065 ------- Evolution Big Twin models 1984/1999 32368-04 5R6A BPR5ES-11 18065 ------- Panhead Shovel Head models 1948/1974 32301-60 3-4 R5670-5 18066 ------- XL 1971/1978 32338-04 4R5 B6L ------- 18067 KH/XL 1954/1971 32307-58 5 B6L ------- 18067 Sportster models 1986/2021 32362-04 6R12 DCPR7E ------- 18064 NGK Model & Year Rpls. HD Reference Part # Milwaukee-Eight® 2017/Later & 31600085 CR9EIX 18062 XG500/750/750A 2015/20 Twin Cam models 1999/2017 & 31600106 DCPR7EIX 18061 Sportster 1986/2022 Evolution Big Twin Models 1984/1999 32326-91 BPR5EIX-11 18060 Shovelhead 1975/1984 NGK IRIDIUM IX SPARK PLUGS NGK NICKEL SPARK PLUGS Tip Detail • The ultimate in spark plug technology and performance from the industry leader. • The Iridium electrode is 25% smaller than a platinum electrode, and it’s just 1/4 the size of a conventional nickel electrode. • Ultra, small diameter center electrode reduces voltage requirement and extends ignition system life. • Metal shell plating has enhanced anti-corrosion qualities. • Sold in Pack of 4. • These plugs feature a standard nickel core tip. • Increased heat dissipation for more reliable starts, reduced risk of overheating. • Cold-rolled threads prevent cross-threading and damage to cylinder heads. • Trivalent plating eliminates need for anti-seize. • High-grade alumina silicate ceramic. NGK is OEM supplier to most major manufactuers. • Spark plugs come pre-gapped.
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-111 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Model & Year Rpls. HD Part # Fits all Big Twin Evolution and 3231183 & 18032 Shovelhead models 1975/Later 5R6A with electronic ignitions. Milwaukee-Eight® Touring, 316000012 18031 Trikes & Softail models & RG6HCC 2018/Later Spark Plugs Champion Description Reference Part # Cold Plug RC9YC 18041B Rpls. Rpls. Champion Model & Year HD Code HD Gap Reference Part # All Big Twin Cold Plug 1948/1974 3-4 32301-60 .025 J12YC 18037E 1200cc Shovelhead all models 1975/Later with Points 5A6A 32312-78A .025 N12YC 18035B Hot Plug 1200cc & 1340cc Shovelhead all models 5R6A 32311-83 .040 RN12YC 18033B Late 1977/1981 with Electronic Ignition Hot Plug 1340cc Evolution 1984/Later Electronic Ignition 5R6A 32311-83 .040 RN12YC 18033B Hot Plug Twin Cam all models 6R12 32317-86A .040 RA8HC 18036E Milwaukee-Eight® Touring, Trikes & Softail models RG6HCC 31600012 .040 RG6HCC 18034B K Models and Sportster 1952/1978 - 900cc 4 32301-47A .030 H8C 18039E Cold Plug 1000cc 31629-78 Ironhead Sportster 1979/Later 1000cc 4R5 32301-80 .040 RL82YC 18038E Sportster Evolution all models 1986/Later 6R12 32317-86A .040 RA8HC 18036E CHAMPION COPPER PLUS SPARK PLUGS OE Fit Spark Plugs Patented Resistor High voltage semi conductor resistor for maximum EMI suppression, proven to be the most durable in the industry. Certified compatibility for use in modern computer controlled, distributorless ignition systems. Triple Seal Assembly Use of upper and lower metal gasket along with sillment seal provides strongest yet least stressful seal known to the industry. Eliminates spark plug failure due to heat or mechanical induced stress. Copper Core Center Electrode Provides maximum heat dissipation and durability. Precision Rolled Threads Conforms exactly to I.S.O. and S.A.E. standards as specified by all engine manufacturers, resulting in easy installation and removal. Five Rib Near Diamond Hard Insulator Patented, zirconia toughened alumina insulator for near diamond hardness. Five rib design increases strength 35%, while insuring against ignition flashover and securing the plug boot seal. Rust Resistant Shell Finish Zinc plated shell resulting in maximum corrosion resistance. Also serves as thread lubricant to aid in prevention of thread seizure. Big Twin with Dual Plug Heads, 5/8” hex plug for socket clearance on the pushrod side. These Resistor Plugs have 14mm thread diameter & 3/4” reach. Shop Packs RN12YC Special Use Plugs Convenient shop packs of 24 of the most popular selling Champion spark plugs.
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-116 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Spark Plug Wire Sets Description Thickness Part # Softail 2000/2017 & Dyna 1999/2017 8.6mm 18530 FL Touring models 1999/2006 with carb & Sportster 2007/2021 8.6mm 18531 FL Touring models 1999/2008 with EFI & Sportster 2004/2006 8.6mm 18532 FL Touring models 2009/2016 8.6mm 18533 Softail 1984/1999, Dyna 1991/1998, FL 1965/1979, FX 1965/1985 & 8.6mm 18534 Sportster 1965/1985 FL Touring models 1980/1998 & Sportster 1986/2003 8.6mm 18535 FXR models 1982/2000 8.6mm 18536 FL Touring models 2017/Later 8.6mm 18537 • Made to the highest quality standards. • Meets or exceeds Original Equipment specifications. • The cable has EPDM insulation over a resistive sheath surrounding a high strength Arimid core. • High temperature silicone boots. • Premium corrosion-resistant snap lock terminals that click into place for easy installtion and removal. • High performance at a budget price. 18530 18531 18532 18533 18534 18536 18537 THUNDERCORETM SUPPRESSOR SPARK PLUG WIRE SETS 18535 ThunderCoreTM Wire Sets
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-119 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Model & Year Part # FL models 1980/1998 18718 All Touring Models with carburetor 18719 All Touring Models with fuel injection 1999/2008 18720 FX 1965/1985, Dyna 1991/1998 18722 XL models 1986/2003 18718 XL models 2004/2006 18720 XL models 2007/Later 18715 9MM FIRE POWER SPARK PLUG WIRES FOR BIG TWIN & SPORTSTER By • Pack some heat with these Black 9mm wires with Silver Metallic 9mm Gun Boots. • Fire Power 9mm wires provide a solid stream of fire power resulting in more horsepower, more torque and better mileage. • Bike will start and run better than ever before. • Compatible with all Harley ignition systems. Gun Boot Detail SPARKIES SPARK PLUG COVERS FOR ALL MODELS The Sparkies Spark Plug Covers are designed to show your engine’s spark through colored lenses at the base of the wire. They are available in two different colored lenses. Fits all HarleyDavidson spark plugs with 90 degree boots. Sold in pairs. Description Part # Sparkies Spark Plug Covers 18903 with Red Lens Sparkies Spark Plug Covers 18905 with Blue Lens SPARK PLUG HOLDER KIT FOR ALL MODELS Original style Spark Plug Holder as used on Big Twin 1940/1958. Complete with chrome cover and 1” clamp to fit most frame tubes. Will accept long reach spark plugs. (Rpls. HD 91775-51T) Part 18800 Spark Plug Wires, Plug Covers & Holder
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-127 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Starter Motors & Solenoids Model & Year Manufacturer Finish Part # Big Twin 4 speed 1965/1986, Zinc 17750 Softail 1984/1988, Chrome 17760 Sportster 1967/1980 Chrome 17774 STARTER SOLENOIDS FOR 4 SPEED MODELS STARTER SOLENOID ASSEMBLY FOR MILWAUKEE-EIGHT® Model & Year Manufacturer Finish Part # Big Twin 5 speed 1980/1988 Zinc 17748 (except Softail) Chrome 17761 Chrome 17775 Black 17725 • Provides positive starter engagement under the most severe conditions. • Permanently sealed, moisture proof cases are used to prevent water damage. • Hardened steel plungers with high performance contact discs assure maximum durability. • High strength dielectric end caps prevent arcing and burn through. • Available in show quality chrome plate or zinc plate as listed. • Sold each. • Fits 2017/Later Big Twin Milwaukee-Eight® models. • Use on H-D starter. OEM only sells complete new starters. • Sold each. Single Bracket (Rpls. HD 71743-77A) Single Bracket Dual Bracket (Rpls. HD 31526-81B) Dual Bracket HIGH TORQUE STARTER MOTORS FOR SPORTSTER Black Chrome • Fully tested 1.4 kilowatt starter, manufactured with all new components. • Great for OE or high performance applications. • Rpls. HD 31390-91D. Model & Year Finish Part # Sportster Black 17094 1981/Later Chrome 17095 Grey Cast 17096 V-Factor® Model & Year Finish Part # Sportster Black 17076 1981/Later Power House Plus® Grey Cast High Torque Part 17776
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-10 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Bobber Style Rigid Frame BOBBER STYLE RIGID FRAME FOR BIG TWIN • Manufactured to accept Panhead, Shovelhead or Big Twin Evolution. • 1 1/2” O.D. backbone. • 1 1/4” O.D. cradle and tail section. • Can use up to .200” taller stroker engines. • Use either 4, or 5/6 speed transmissions. • 4 or 5 speed transmission and mounting plate found in Section 7 . • Chain final drive found in Section 7 . • Late 1987/1999 Softail style rear brake assembly found in Section 5 . • Evolution style oil tank and mounts found in Section 8 . • Fork cups and bearings found in Section 3 . • Softail 1984/1985 rear axle found in Section 5 . • Softail 1987/1999 axle adjusters found in Section 5 . • Softail 1986/1999 axle spacer/adjuster found in Section 5 . • Includes a Manufacturer’s Statement of Origin (MSO). Part 20030 Required Components Standard Width 30 Degree Rake, Zero Downtube Stretch! Neck Detail Axle Mount Detail Engine Mount Detail
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-20 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Part 06483 Small Chrome Trailer Hitch, Wire Harness & Rear Docking Bracket • Trailer hitch is fabricated from laser cut steel, hand welded, then powder coated. • Bolts directly to the frame in minutes. • Does not include hitch ball. • Made in the USA. • Covers the docking hardware for a clean look. • Slides on, and are held on by magnets. • Sold in sets. Model & Year Part # Tri-Glide 2011/Later 26504 HARDBODY TRAILER HITCH FOR TRI-GLIDE • Fits 1997/2010 Softails (except SE), 2006/2009 Street Glide, Road King 1997/2013, FLTRX Road Glide Custom 2010, FLTRU Road Glide Ultra 2011, FLTRX Road Glide Custom 2011, FLTRUSE CVO Road Glide Ultra 2011, FLTRX Road Glide Custom 2012, FLTRU Road Glide Ultra 2012, Ultra Classic all models 1997/2009 (including SE versions & Tri-Glide all models 1997/2013). • No splicing. • No soldering. • No damage to your factory wiring. • Plugs directly into your factory tail light harness. PLUG-IN TRAILER WIRE HARNESS Part 12000 REAR DOCKING HARDWARE COVER KITS Requires Requires Requires Fitment Large Small Short XL models 2004/Later ----- 1 1 XL models 2002/2003 1 ----- ----- XL models 1994/2001 1 ----- ----- Dyna models 2006/2017(FXD/L) ----- 1 1 FXDF models 2008/2017 ----- 1 1 FXDFSE models 2009/2010 & FXDWG models 2006/2008 FXDWG models 2010/2017 ----- 1 1 FXDWG models 1996/2001 1 ----- ----- (except FXDWG2) Softail models 2003/2017 1 1 ----- Requires Requires Requires Fitment Large Small Short Touring Models 2014/Later (4pt) ----- 2 ----- Chrome Touring Models 2014/Later (4pt) ----- 2 ----- Black Touring Models 2009/2013 (4pt) ----- 2 ----- Chrome Touring Models 2009/2013 (4pt) ----- 2 ----- Black Touring Models 2009/2013 (2pt) ----- 1 ----- Chrome Touring Models 2009/2013 (2pt) ----- 1 ----- Black Touring Models 1997/2008 (Front) ----- 1 ----- Touring Models 1994/2008 (Rear) 1 1 ----- FLHSE3/4 2007/2008 ----- 1 1 Part 06481 Large Chrome Rpls. HD 48220-10 Rpls. HD 48223-10 Rpls. HD 48035-09 Rpls. HD 48225-10 Rpls. HD 48218-10 Rpls. HD 48221-10 Part 06482 Large Black Part 06484 Small Black Part 06485 Short Chrome Part 06486 Short Black
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-46 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Part 22946 Fender Tips & Rear Fender Bibs Replacement Bulb Part # 12 volt bulb 11815F 22947 22948 Incandescent Bulb For Above • These front and rear lighted fender tips are duplicates of OE tips. • Includes 7” of unterminated wire. • Available incandescent or LED as listed. • Chrome plated trim spear adds sweeping good looks to your front fender. • Easily installed with included two sided adhesive tape. • Includes Chevron medallion. • Chevron measures 1” diameter. • The self adhesive medallion is easy to install. Lens Incandescent LED Description Color Rpls. HD Part # Part # Front Fender Tip Amber 59682-79 22948 22941 Touring Models 1980/2013, FLSTC 1986/2008 & FLSTN 1992/1996 Rear Fender Tip Red 59658-79 22947 22943 Touring Models 1980/2008, FLSTC 1986/2008 & FLSTN 1993/1996 • Rear fender bibs feature braided edge trim. • Available plain or with studs. • Felt-backed to protect paint. • Contoured to fit fender with no gaps around the edges. • Perfect bib for showing rear fender while hiding the stock solo washers • Braided edge trim. • Felt-backed to protect paint. Fits Road King 1994/Later & FLST Models with Stud Plate Mini Fender Bib Part 27399 Fitment Plain Part# Studded Part # FX, FXR & Softail 1984/2006 27334 27337 Dyna 1993/Later 27330 27331 Road King 27332 27333 Softail FLSTS, FLSTN, 27336 27335 FLSTC & FLSTSC 2000/Later Sportster 1982/2003 27328 27329 Sportster 2004/Later 27326 27327 REAR FENDER BIBS Studded Plain Available Incandescent Or LED OE STYLE LIGHTED FENDER TIPS FOR FL MODELS FENDER TIPS FOR FAT BOY CHEVRON FRONT FENDER SPEAR FOR FL STYLE FENDERS 6 1/2” Side Profile Chevron Detail Top View Part 22950 Front 7” Part 22949 Rear • Smooth chrome fender tips add a nostalgic look to your Fat Boy. Fits FL style Front Fenders 1948/Later, Dyna Switchback FLD & FLST
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-67 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE OE STYLE PASSENGER FOOTREST MOUNTS FOR SPORTSTER • Direct replacements for the black OEM mounts. • Required when converting a solo seat 883 to a two-up ride. • Use with footrests that have a 7/16” wide male type mount. Part 24129 Part 24105 Fits all Sportster models 2004/Later Fits Softail 2018/Later (Rpls. HD 49314-04 & 49315-04) • Offers a much more comfortable riding position for extended highway cruising. • Easily fastens between the lower engine mounts. • Comes complete with mounting bar, O ring footpegs and mounting hardware. • See Index under O Ring Matching Accessories for matching items. HIGHWAY PEGS AND MOUNT KIT FOR SPORTSTER Part 25222 Fits Sportster Late 1984/2003 (except 883 Custom and 1200 Custom 1999/Later) Footrest Mounts & Related SPRING WASHER FOR FOOTREST PASSENGER FOOTPEG HARDWARE KIT FOR SOFTAIL • Used to keep tension on the footrest to eliminate rattles. • Holds footrest in the upright position when not in use. • Works with 3/8” diameter bolts. • Stainless steel so as not to rust. • Includes footpeg anti-rattle washers. • This kit is a great upgrade item for a small investment. • Kit contains 5 pieces. • Order 2 kits per set of passenger footpegs. Part 24126F Fits all footrests with 7/16” wide male mount (Rpls. HD 50912-72A) Fits male mount style footpegs 2001/Later (Rpls. HD 42679-01) FOOTPEG MOUNTING PINS Part 24102 Polished Pin Part 24103 Machined Finish Pin REPLACEMENT PART REPLACES HD NUMBERS Description Rpls HD Part # C-Clip for Pin Pack of 10 11304 24104 50500701 E-Clip 50500702 Clevis Pin 50500705 Detent Plate 50500706 Detent Spring 50500707 Detent Ball
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-71 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Footboards & Floorboard Mounts MILWAUKEE-EIGHT® FOOTBOARD KITS FOR BIG TWIN RIDER FLOORBOARD MOUNTS FOR TOURING MODELS (Rpls. HD 50501087 & 50505564) (Rpls. HD 47365-83C) Fits FL Softail Models 2018/Later Fits Touring Models 1983/2008 Chrome Chrome Black 24146 24148 Part # 24077 Black Part # 24076 • Top quality footboard kits for Milwaukee-Eight® Fatboy/Heritage models. • Designed after OEM style footboards. • Sold in sets. • Replace those cracked and broken floorboard mounts with these top quality mounts in chrome or black as listed. • These mounts are available in OE style or 2” forward extended for a more comfortable leg position. Description Finish Part # OE Style Chrome 24145 Black 24146 2” Forward Extended Chrome 24147 Black 24148
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-83 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE (Rpls. HD 90718-79C & 90720-79C) (Rpls. HD 90200981) • 15% thicker than OEM plates to prevent breaking. • Chrome plated heavy duty steel. • Sold in sets. • Adds a stripped down look by eliminating the rear saddlebag guards. • Bolt-on for easy installation. • Chrome plated for durability. • Sold in sets. Fits Touring Models 1985/2008 Fits Touring Models 2014/Later Saddlebag Supports & Side Cover Trim Rails SADDLEBAG SUPPORT SETS FOR BIG TWIN & SPORTSTER SADDLEBAG SUPPORT BRACKET SET FOR TOURING MODELS SADDLEBAG SUPPORT SET FOR TOURING MODELS • Steel Saddlebag Supports can be used with or without sissy bar side plates. • Attaches easily and protects saddlebags from contacting brake caliper, chain/belt guard, swingarm and shocks. Fits Dyna models 1991/2005 (except FXDWG 1993/1995). FXDX 2000/Later requires HD 90272-00 hardware kit. Permanent mount. (Rpls. HD 90589-91C) Fits Softail 1984/1999 (except FLSTS). Permanent mount. (Rpls. HD 91790-84A) Fits Softail 1986/1999 (except FLSTF & FLSTN). Quick off mount. Fits FL, FX 4 speed 1958/1986 (except Softail). Permanent mount. (Rpls. HD 90584-85) Fits FL, FX 4 speed 1958/1986 (except Softail). Quick off mount. Part 26714 Part 26711 Part 26712 Part 26718 Part 26713 Part 26728 Part 26716 Fits Sportster models 1994/2003. Turn signal relocation kit is required. Permanent mount. (Rpls. HD 90799-94) Fits Sportster models 2004/2005. Permanent mount. Sportster Big Twin Fits Sportster models 1982/1993. (Rpls. HD 90799-86C) Part 26715 Part 26734 Part 26733
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-113 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE BARE BONES SOLO SEAT FOR SPORT GLIDE MODELS • Low and aggressive design. • 10 1/2” wide. Fits Sport Glide 2018/Later Part 27456 Sport Glide Seats
FRONT END SECTION RED PART NUMBERS INDICATE NEW PARTS 3-9 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Custom Springer Parts UPPER INTERNAL SPRING SET 35321 Sold as Pair Chrome Plated NECK STEM SLEEVE 1” x 24 Threads 35331- Stock 35364- .315” Shorter For Custom Use SPRING SEAT BOTTOM 35329 Sold as Pair Chrome Plated REPLACEMENT PARTS FOR WIDE STYLE SPRINGER UPPER EXTERNAL SPRING SET 35320 Chrome Plated LOWER EXTERNAL SPRING SET 35322 Chrome Plated LOWER INTERNAL SPRING SET 35323 Sold as Pair Chrome Plated NECK POST 35334 Sold Each ROCKER 35332 Chrome Plated 3/4” Hole Sold Each AXLE SPACER 35352 (1) 2.500” Spacer (2) .115” Thick Washers ROCKER STUDS 35335 Sold as Set of Four Chrome Plated AXLE KIT 35327 Includes Chrome Nuts ROCKER 35332 Chrome Plated Sold Each COMPLETE SPRING KIT 35330 Includes Springs, Rods, Seats & Nuts SPRING ROD NUT PAIR 35338 1/2-20 Acorn Nuts, Chrome SPRING SEAT TOP 35328 Sold as Pair Chrome Plated SPRING ROD WITH NUT SET 35325 Chrome Black Description Part # Part # Fits FXSTS 1988/2006 29005 29014 (Rpls. HD 54483-88) Fits FLSTS 1997/2003 & 29006* 29015* FLSTSC 2005/Later (Rpls. HD 54484-97) SPRINGER SHOCK ABSORBERS FOR SPRINGER FORKS • High quality OE replacement springer shock absorber. • Sold Each. * Shock Absorber is much stiffer for heavy bike with 16” front wheel & tire. 29005 29014 29015 TOP TREE STEM NUT WASHER 35347 Chrome Plated TOP TREE STEM NUT 35324 Chrome Plated TOP TREE 35326 Chrome Plated
FRONT END SECTION RED PART NUMBERS INDICATE NEW PARTS 3-11 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE 35566 Early Springer Parts REPLACEMENT PARTS FOR EARLY SPRINGER STEM CROWN NUTS FOR BIG TWIN SPRINGERS PINCH BOLTS & WASHERS Fits Big Twin 1936/Later 45ci 1940/Later 35020 - Stock style - (Rpls. HD 4636) 36603 - Allen head - STEM NUTS Fits Big Twin 35016 - Stock Style (Rpls. HD 2759-36A & 46561-36) Fits 45ci 35018 - Acorn Style (Rpls. HD 46550-40) ACORN SPRING NUT AND RETAINER KIT Fits Big Twin & 45ci 35011 - (Rpls. HD 45648-36 & 45647-30) GREASE FITTINGS Fits Big Twin & 45ci 1938/Later Zerk type reproduction 26521D - (Rpls. HD 0344 & 9851) Year Thread OEM Finish Part # 1939/1948 1-24 2753-36A Parkerized 35564 1939/1948 1-24 2753-36A Chrome 35565 1936/1948 1-24 ------- Parkerized 35566* * This features a machined flat bottom face to use with Timken bearings. For use with Hardbody® Springers.
FRONT END SECTION RED PART NUMBERS INDICATE NEW PARTS 3-14 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Head Cups Parts NECK CUP CONVERSION KIT FOR SPORTSTER Part 36652 Fits K Model & Sportster 1952/1981 Fits Big Twin Frames with Removable Head Cups • Use this conversion kit when installing a Big Twin or late Sportster 1” neck fork assembly on your early Sportster. • Allows easy installation of our Hardbody® springers as well. • Simply remove your existing cups and install these steel cups into your frame neck and you’re ready for Big Twin forks. • Includes Timken® bearings and races. CUSTOM FORK HEAD CUPS FOR BIG TWIN Part 36688 • Unique radius design provides a great new look to your frame”s steering neck. • Use 35105 head cup tool for easy installation. • See 3-12 for bearings & races. • Sold in pairs. (Rpls. HD 48311-60) Fits Big Twin 4 speed 1949/1986 & Softail 1984/1988 OE STYLE FORK CUPS FOR BIG TWIN 3 DEGREE RAKED HEAD CUPS FOR BIG TWIN Part 36622 Part 36626 Part 36627 Fits Big Twin 4 speed 1949/1986 & Softail 1984/1988 Rpls. HD 48311-60 & 48315-60 With Races Bare Cups Complete Kit • Kits include 1” tapered head cup bearings with races and chrome plated dust shields HEAD CUP BEARING & RACE KITS FOR BIG TWIN & SPORTSTER Part 36619 Fitment Rpls. HD # Notes Part # Big Twin 1949/Later HD 48315-60, Includes Timken 36697 (Except FLT 2014/Later 48300-60, 48365-48 Bearing & Races & Dyna 2006/Later), & & 48361-80 Includes Import 36620 Sportster 1982/2003 Bearing & Races • Fits Touring Models & Tri-Glide® models 2014/Later. • Includes seals, taper bearings & races. • Rpls. HD 45700009. • Inexpensive way to rake your motorcycle fork assembly. • Designed with a 3O stem rake built into head cups. • Available as a kit with bearings, races & dust shields included or bare head cups only. • Sold in pairs. STEERING HEAD BEARING KIT
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-17 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Air Cushioned Style Custom Contour Style Grips 42023 42095 42096 42025 THROTTLE CONTROLS WITH GRIPS AVON HEATED GRIPS • Available in chrome or black anodized for either exterior throttle cables or fly-by-wire as listed. • Custom Contour styles have an ergonomic design with billet aluminum or black anodized ends. • Air Cushioned styles feature Air Cushioned Absorption System (ACAS) that softens Kraton rubber. Includes billet aluminum ends and rings. • Sold in pairs. • Avon has designed a new rocker controller with 3 settings highoff-low to create the best feelling V-Twin grips for cold riding conditions. • Grips feature machined aluminium end caps, collars, and rings, and feel great. Machined chrome or anodized switches. • Heated grips take about 30 minutes to warm up completely, you can put your gloves over the handlebars to speed up process of the heat dispersing in the cold air. Grip low setting is approximatly 135 degrees and high temp reaches 175 degrees. Style Throttle type Finish Part # Custom Contour Exterior Chrome 42023 Fly-by-wire Chrome 42024 Exterior Black Anodized 42025 Fly-by-wire Black Anodized 42016 Air Cushioned Exterior Chrome 42026 Fly-by-wire Chrome 42027 Exterior Black Anodized 42028 Fly-by-wire Black Anodized 42018 Diamond Contour Exterior Chrome 42092 Fly-by-wire Chrome 42095 Exterior Black Anodized 42096 Fly-by-wire Black Anodized 42097 Style Throttle type Chrome Black Air Cushioned Exterior 42040 42041 Fly-by-wire 42042 42043 Custom Contour Exterior 42044 42045 Fly-by-wire 42046 42047 42026 Chrome Switch Black Switch
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-18 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Black 42240 42241 42242 Chrome Internal Throttle, Throttle Assist, Thumb Screw & Clamp • High quality replacement thumb screw for throttle control. • Rpls. HD 56397-91. Part 42087 THROTTLE THUMB SCREW FOR THROTTLE CONTROL THROTTLE ASSIST FOR ALL MODELS INTERNAL THROTTLE KIT FOR CUSTOM USE REPLACEMENT TWIST GRIP SENSORS FOR THOTTLE-BY-WIRE • Simple clip-on design fits any size throttle grip. • Helps to eliminate the dreaded “death grip” hand cramp. • Made of tough space age polymers. • Hardwired like OEM CVO versions from the sensor to the main connection harness. • Same length as OEM. • Terminals are pre-installed mil-spec crimping process. • Designed to provide a minimalist Chopper look by eliminating the external cable and running a single cable inside the handelbar. • This is a pull type throttle, and is manufactured with needle bearing and ball bearing operation. • A built in spring mechanism to return the throttle. • For use with 1” I.D. handlebars. • Must use 1” handlebar grips. • Instructions included. • Dr. Cruize extension paddle saves your wrist and arm from the pain of long rides. • Easily clips onto the throttle assist wheel. No tools required. • Push paddle forward and it’s engaged, allowing you to rest your hand. Push paddle back, and throttle returns to idle position. • Easy to override for safety. • Sold each. THROTTLE ASSISTS Shown Installed Part 42122 Part 42121 Part 42127 Part 42237 Shown Installed • Plug-n-Play Fly-By-Wire throttle sensor wire harness extension makes installing tall handlebars less painful. FBW THROTTLE EXTENSION HARNESSES FOR BIG TWIN Description Length Part # Touring Models +6” 12010 2008/2013 +10” 12011 +14” 12012 +18” 12013 Touring Models & +6” 12014 Softail Models +10” 12015 2016/Later +14” 12016 +18” 12017 Description Rpls # Part # Fits 2008/2013 all models 32310-08 42240 Fits 2014/2015 all models 32310-08A 42241 Fits 2016/Later all models 32700050A 42242
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-20 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Cruise Assist, Travel Mug And Holder Model & Year Finish Part # All Harley-Davidson® Models 1996/Later Chrome 42130 (except 2014/Later Touring Models) Black 42131 All Harley-Davidson® Models 1982/1995 Chrome 42132 Black 42133 HANDLEBAR MOUNTED CUP HOLDER CRUISE-MATE CRUISE ASSIST • Easily attaches to handlebars. • Flexible plastic hugs cup for stability while traveling. • Have a cup of Joe while enjoying your morning ride. Part 41110 MID-USA STAINLESS STEEL TUMBLER • 16 oz. stainless steel travel mug has double wall insulation to help maintain beverage temperature. • Screw-on lid with thumb slide closure. • Textured non-slip bottom. * All 2008/Later Road Kings & 2015/Later Softail require installation kit 42135. Part 08531 42130 42134 42138 42137 42135 42136 42131 INSTALLATION KITS Description Part # Install Kit for 1982/Later with throttle cables 42134* Install Kit for 2008/2013 with electronic throttle 42135* Drill & Tap Kit (Inc. 21/64 drill bit & 3/8-24 tap) 42136 Stock Pin Kit for Electronic Throttle Chrome 42137 Black 42138 SWIVEL MOUNT CUP HOLDER • Easily attaches to handlebars. • Swivel mount. • Adjustable to fit different size containers. Part 41111 New Style
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-79 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Levers The latest look in hand control levers, our Lite-Glide Brake and Clutch Levers are chrome plated with ball ends with a relief slot down the length of the blade. Part 43016 Fits all Big Twin and Sportster models 1982/1995 (Rpls. HD 45064-82T & 45062-82T) Original equipment style chrome plated aluminum lever and bracket assembly, with ball end lever and cable bushing. *To use as front brake lever, reverse the pivot pin. COMPLETE HAND LEVER ASSEMBLIES FOR BIG TWIN AND SPORTSTER Cable End Model & Year Type Lever Hole Size Rpls. HD Part # K Model/Sportster 1952/1970 Clutch 7/16” 38604-65A 43303 Sportster 1965/1972 Brake 5/16” 45002-65 43305* Sportster 1971/1972 Clutch 3/8” 38608-68 43304 Cable End Model & Year Type Lever Hole Size Rpls. HD Part # Big Twin 1941/1967 Clutch 5/16” 45002-41 43305 Big Twin 1965/1971 Brake 5/16” 45002-65 43305* Big Twin 1968/1971 Clutch 3/8” 38608-68 43304 Big Twin Sportster LITE-GLIDE HAND LEVER SET
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-88 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Fits 2021/Later Touring Models with Cable Operated Clutch (except FLTR Road Glide) Fits 2017/2020 FLTR Road Glide Models with Hydraulic Clutch Handlebar Controls HYDRAULIC CLUTCH AND BRAKE HANDLEBAR CONTROL KITS FOR CUSTOM USE HYDRAULIC CONTROL KITS FOR 2021/LATER TOURING MODELS HANDLBAR CONTROL KITS FOR 2017/2020 FLTR Fits Big Twin 1996/2006 (except models with radio controls or cruise control) • Designed for use with hydraulic clutch actuator & single disc brake. • Wide blade levers for comfort. • Available without switches (as shown) or with chrome or black switches. • Units with switches have a 48” wiring harness. • Incudes a throttle lock thumb screw and switch mounting hardware. • Fit handlebars up to 1 1/4”. Description Part # 9/16” Bore master cylinder rebuild 45454 kit for clutch or brake side 11/16” Bore master cylinder 45455 rebuild kit REPLACEMENT PARTS Complete Kit Handlebar Switch Wiring Kits See Pg. 1-74 With Or Without Switches Clutch Brake Description Master Cyl. Master Cyl. Part # Kit with Chrome Switches 9/16” 9/16” 49840 Kit with Black Switches 9/16” 9/16” 49839 Kit without Switches 9/16” 9/16” 44724 Kit without Switches 11/16” 11/16” 44738 Model & Year Single Disc Chrome Kit with Switch Housings 44754 Black Kit with Switch Housings 44755 Model & Year Single Disc Chrome Kit with Switch Housings 44756 Black Kit with Switch Housings 44757 • Cable operated clutch. • Available black or chrome finish as listed. • Rpls. HD 41701018. •Hydraulic clutch. • Available black or chrome finish as listed. • Rpls. HD 41700463. 44754 44756 44756 44755
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-112 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Description Rpls. HD Chrome Black Sportster 41700025 45284 45285 2014/2022 45285 REAR MASTER CYLINDERS FOR SPORSTER Rear Brake Parts REAR BRAKE FOOT LEVER MOUNTS FOR BIG TWIN Part 45602 Part 45603 Fits FL models 1970/Early 1979 (Rpls. HD 42480-73) BRAKE PEDAL RETURN SPRING FOR BIG TWIN 4 SPEED Part 45547 This Brake Pedal Return Spring fits FX 4 speed models with mid mounted brake pedal Late 1972/1985 (except FXWG). (Rpls. HD 42425-79) REAR MASTER CYLINDER BOOT FOR BIG TWIN & SPORTSTER Part 45447 • This Rubber Boot covers the end of the rear master cylinder and plunger. • Prevents dust and debris from damaging the master cylinder bore. • Supreme quality replacement rear brake master cylinders in chrome plated or black as listed. Fits Kelsey Hayes type Master Cylinder 1980/1992, FLT 1980/1992, FLHS 1983/1984, FXR 1982/1986, FXST 1984/ Early 1987, FXWG 1983/1986 and Sportster models 1980/Early 1987. (Rpls. HD 40922-79) REAR MASTER CYLINDER PLUNGER/CLEVIS FOR BIG TWIN Part 45413 Part 45416 (Rpls. HD 41770-58) (Rpls. HD 42333-70) Fits FL models 1958/1969 Fits FL models 1970/Early 1979 Fits FL 1958/Early 1979 & FX 1971/Early 1979 (Rpls. HD 41765-58 & 41766-58) REPLACEMENT PART REPLACEMENT PART Description Part # Replacement Gasket 45419 Sold Each Description Part # Master Cylinder Rebuild Kit 45430 Master Cylinder Cover with Gasket and Screws 45463 MASTER CYLINDER CAP & WASHER FOR WAGNER TYPE MASTER CYLINDER • This chrome plated cap and fiber washer fit Wagner master cylinders. Part 45418
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-9 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Inner Tubes • High quality seamless butyl inner tubes for dependability and service. • Fits Touring Models 2020/Later. • Programmable/cloneable sensor. • Valve diameter of 11.50mm. • OE battery life span of 5 years. • Supports all OE functions. • Rpls. HD 42300142. • Sold each. INNER TUBES FOR ALL MODELS Description Rec. Tire Width Part # 16” Front/Rear Tire Metal Center Valve 5.00”/5.10” 51010 16” Front/Rear Tire Metal Side Valve 5.00”/5.10” 51011 16” Front/Rear Tire Rubber Side Valve 5.00”/5.10” 51012 18” Rear Tire Metal Center Valve 4.00”/4.50” 51013 19” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51014 19” Wide Front Tire Metal Center Valve 3.25”/3.50” 51015 21” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51016 21” Wide Front Tire Metal Center Valve 3.25”/3.50” 51017 23” Front Tire Metal Center Valve 120/70-23 51018 26” Front Tire Metal Center Valve 120/50-26 51019 17” Rear Tire Metal Center Valve 450/550-17 51020 Description Rec. Tire Width Part # 16” Front/Rear Tire Metal Center Valve 5.00”/5.10” 51042 16” Front/Rear Tire Metal Side Valve 5.00”/5.10” 51043 16” Front/Rear Tire Rubber Side Valve 5.00”/5.10” 51024 19” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51045 19” Wide Front Tire Metal Center Valve 3.25”/3.50” 51035 21” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51037 21” Wide Front Tire Metal Center Valve 3.25”/3.50” 51046 INNER TUBES FOR ALL MODELS TIRE PRESSURE MONITORING SENSOR 2020/LATER Part 53235
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-26 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Axle Kit with Axle Only Axle Spacers Axle Nut Complete Axle Chrome Part # Part # Part # Hardware Model & Year Hardware (Rpls. HD) (Rpls. HD) (Rpls. HD) (Rpls. HD) Big Twin 1936/1957 56268 –– –– –– –– Big Twin 1958/1966 –– 56216 –– –– –– (41552-58A) Big Twin 1967/1972 56269 –– –– –– –– FL 4 speed with rear chain 1973/1985, 56241 56263 56407 –– 56443 FX, FXWG 1973/1983, (41552-73) (41595-73) (41552-73) FXEF, FXST 1984/1985 FXE 80ci 1981/1985 FL 1973/1982 Big Twin 4 speed with rear belt 1980/1986, 56242 –– 56425 –– 56444 FXB 1980/1981, Classic 1982, (41580-79) (41592-79) (41110-79) FLH 1983/1986 FXWG 1984/Later FXR 1982/1994 56245 56218 56428 –– –– (41110-79A) (41591-81)left FLT, FLHT & FLHR 56252 56218* 56429 56503 –– 1980/1999 (41110-79A) (40910-84B)left (7987) All Touring Models 2009/2019 56219 –– –– –– –– Solid axle Kit does not have chrome hardware Softail all models 56251 56218* 56426 56503 –– 1986/1999 (41110-79A) (41595-86)left (7987) Softail all models 56261 56218 57425 56503 –– 2000/2006 (41110-79A) (41595-00)left (7987) 57427 (43654-00)right Dyna Models 1991/2005 –– 56270 –– 56503 –– (41114-90) (7987) K Model and 56243 56214 –– –– –– Sportster 1952/1978 (45551-52) Sportster 1979/1999 56244 56212 56424 56503 –– (41563-77A) (41594-73)left (7987) Rear Axles OE STYLE REAR AXLES, SPACERS & NUTS FOR MOST MODELS • Machined from the best material available to demanding tolerances, to exceed OE specifications. • Axle Spacers are used to properly center the wheel hub. • Complete with plated axle, spacers, nuts and washer. • Axles and parts are also available separately (Axle Nuts that are sold separately are zinc plated). *Will fit 2000/Later (except FLT 2002/Later) models if using OEM spacers.
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-59 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Brake Discs • High quality stainless steel material. • Work with OE and aftermarket calipers. • OE design pattern. • Center hole is 2.20” I.D. • Use these adapter rings to convert the later brake rotors with 2.22” center holes to early style wheel hubs with 2” inside mounting surface. * Mounting hardware for Part 58676 rotor. Rpls. HD 41500018, 415000119 & 41500020. 58329 58330 BRAKE ROTOR ADAPTER RINGS FOR CUSTOM USE OE STYLE BRAKE ROTORS FOR BIG TWIN & SPORTSTER Description Part # Front application with notch for 58329 speedometer drive Rear application without notch 58330 58666 58667 58672 58673 58674 58675 58664 58665 58668 58669 58670 58671 58676 Fitment Application Size Rpls. HD Polished Satin Big Twin 2000/2007, Front 11.5” O.D. 44156-00 58675 58674 Sportster 2000/2007 Left Front 11.5” O.D. 44136-00 58673 58672 Right Touring Models 2000/2007, Rear 11.5” O.D. 41797-00 58667 58666 Dyna Models 2000/2017 & Softail Models 2000/Later Touring Models 2008/2013 Front 11.8” O.D. 41809-08A 58665 58664 Left Front 11.8” O.D. 41808-08A 58669 58668 Right Touring Models 2008/Later Rear 11.8” O.D. 41810-08B 58671 58670 Touring Models 2014/Later Front 11.8” O.D. 41500017 ------ 58676 Hardware Kit For Part # 58676 Includes: 5 Mounting Bolts 5 Bushings 5 Springs Part 58303*
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-58 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Part 61989 Part 60791 Tappet Block Kit & Tappet Reamer • High strength tappet blocks made from CNC machined 7075-T651 billet aluminum. • Big axle tappet rollers for improved durability and better tracking on the cam lobe. • Powerglide™ hydraulic tappets provide the closest thing possible to a solid lifter, and still remain a hydraulic that can compensate for heat expansion. • .761” O.D. tappet bodies (.030” larger than stock) provide enhanced stability and longer life. • Can be used with hydraulic or solid type cam shaft. • Improved drain-back design eliminates oil build-up in the pushrod covers. • Designed to accommodate cams with a gross lift of .550” at the valve. • Includes instructions. PERFORMANCE TAPPET/BLOCK KIT FOR PANHEAD AND SHOVELHEAD Part 61398 Fits Panhead and Shovelhead 1953/1984 Fits Twin Cam 2000/2017, Milwaukee-Eight® Models 2017/ Later & Sportster 2000/Later Fitment O.D. Part # Big Twin Evolution 1984/1999 .8425” STD 61980 Sportster Evolution 1986/1990 +.002” 61981 Twin Cam 1999/Later .8425” STD 61982 Sportster 2000/Later HYDRAULIC TAPPET INSERT FOR PANHEAD & SHOVELHEAD • This precision manufactured replacement Hydraulic Insert Assembly will fit original or aftermarket tappets. • Meets OEM specifications. • Sold each. • High performance engines require high lift high performance camshafts. • This adds increased loads on the tappet rollers, which can lead to failure. • If you have ever had roller bearings in the tappet disintegrate and damage your entire engine, you know what this upgrade can do for you. • These tappets eliminate the needle rollers and replace them with a special bronze alloy bushing, still utilizing the proven Jims PowerglideTM tappet assembly. • Sold each. Fits Panhead and Shovelhead 1953/Later (Rpls. HD 17920-53A) Part 61396 61980 61982 POWERGLIDETM STEADY ROLL TAPPETS FOR BIG TWIN & SPORTSTER ADITIONAL PARTS REQUIRED Includes Big Axle Tappets • For extreme performance motors. • Pressure feeds oil to the needle bearings. • Has slow and balanced leakdown for highest RPM capability. • Sold in Set of 4. • When you encounter worn out or damaged tappet bores on a Twin Cam engine case, replacement of the engine case used to be the only fix. • With this oversize tappet reamer, you can now simply make a single pass with the tool and install +.010” oversize lifters, and your problem is solved. HYDRAULIC PERFORMANCE TAPPET SET CASE SAVER OVER SIZE TAPPET REAMER FOR TWIN CAM ENGINE CASES Fitment Size PowerGlide Hydraulic Part # Twin Cam 1999/2017 +.010” STD 61987 Sportster 2000/Later
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