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ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-55 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE 15034 15036 Igniton Switches IGNITION KEY SWITCHES FOR SPORTSTER 1994/2022 IGNITION SWITCH KITS FOR FLT & FLTR MODELS IGNITION SWITCH FOR BIG TWIN Part 15026 • This three way Universal Ignition Switch comes complete with a lock cylinder and Hencol type keys, keyed alike. • Switch has 3 positions, weatherproof O-ring seals and 3 screw terminals. • Spring return from start position, key removable in “off” position only. • Mounting stem diameter 5/8”, length 7/16”. • Rating 12 volts, 10 amp ignition circuit. 12 volts, 5 amp starter circuit. • Designed to replace the OEM switch. • 23” leads, correctly color coded. • Terminated with ring connectors for ease of installation. • High quality switches designed to replace the OEM switch. • Fits FLHT & FLTR models as listed. • Chrome side hinge ignition switch with barrel style key. • Includes 2 keys. Fitment Rpls. HD Part # Dyna, FXDWG 1993/2011 71313-96 15027 FLHR 1994/2011 71501-93 FLHRI, Softail 1996/2010 Fitment Rpls. HD Part # FLHT & FLTR 1999/2002 71526-93B 15036 FLHT & FLTR 2003/2006 71640-99 15037 Fitment Notes Rpls. HD Part # Sportster 1994/2011 Models Without 71441-94 15034 Fork Lock Sportster 2007/2011 Models With Fork Lock 48154-05 15035 Includes Fork Lock Kit Sportster 2014/2022 2 Pin Direct Plug-In 71400083 15038 Does Not include Leads UNIVERSAL IGNITION SWITCH 15035 15038 15037
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-78 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Description Length Part # Notes Softail Models 2011/Later, Dyna 2012/2017 & +4” 12024 XL Models 2014/2022 +8” 12025 +12” 12026 +15” 12027 Touring Models 2014/Later +14” 12028 (ex 2023 CVO Street & Road Glide) All Non-Touring Models 2007/2013 +4” 12030 +8” 12031 +12” 12046 +15” 12047 AlI Touring Models 2007/2013 +4” 12050 +8” 12051 +12” 12052 +15” 12055 Throttle Extension, Coil Mount & Coil Covers • Plug-n-Play Fly-By-Wire throttle sensor wire harness extension makes installing tall handlebars less painful. • Extends existing handlebar switches. • Harnesses are professionally assembled and loomed in polyolefin heat shrink. FBW THROTTLE EXTENSION HARNESSES FOR BIG TWIN HANDLEBAR EXTENSION HARNESSES DescriptionLength Part # Touring Models +6” 12010 2008/2013 +10” 12011 +14” 12012 +18” 12013 Touring Models & +6” 12014 Softail Models +10” 12015 2016/Later +14” 12016 +18” 12017 12024 12028 12046 12055 42240 42241 42242 REPLACEMENT TWIST GRIP SENSORS FOR THOTTLE-BY-WIRE • Hardwired likw OEM CVO versions from the sensor to the main connection harness. • Same length as OEM. • Terminals are pre-installed mil-spec crimping process. Description Rpls # Part # Fits 2008/2013 all models 32310-08 42240 Fits 2014/2015 all models 32310-08A 42241 Fits 2016/Later all models 32700050A 42242 Plug and Play Style Hard Wired Style
ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-99 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Electronic Ignitions, Rev Limiter & Anti-Drop Relay Features Include ELECTRONIC ADVANCE IGNITION MODULES FOR BIG TWIN & SPORTSTER REV LIMITER FOR MILWAUKEE-EIGHT® MODELS • Fits in nose cone, no black box • Single or dual fire • Single or dual plug • Eight selectable electronic advance curves • RPM limiter and VOES diagnostic light • RPM limiter 6000/unlimited in 250 increments • Selectable levels of VOES 50%, 100% or none • RFI immunity allows solid wire and nonresistor spark plug use • Accu-Ray TDC static timing light • Use 2 to 3 OHMs of primary resistance coil • Extended temperature and low voltage operation • Automatic shutdown if ignition is left on with motor not running • Includes instructions Part 17584 OE performance OE/mild compression Part 17585 High performance up to 113ci High compression up to 11:1 Kick or Electric start Fits Big Twin 1970/1999 (except Twin Cam) & Sportster 1971/2003 These Elite 1 Ignition Modules will give you the performance and flexibility for a wide range of applications. They offer a great advantage in tuneability and adjustability for stock performance, stock compression to high performance, high compression motors. It’s as easy as 1 through 8 to dial in the correct advance curve and RPM limiter for just about any engine configuration up to 113ci. Just check out the features listed below, and decide which one is best for your engine, and go tear up some tires and clutches. When using single fire type coils, you will need the use of a tachometer adapter for correct RPM readout. Part 16411 Part 82898 IGNITION VOLTAGE ANTI-DROP RELAY FOR ELECTRIC START MODELS • Provides full battery voltage to the coil and ignition trigger by bypassing the OE wire harness while the starter button is activated. This eliminates the normal one to two volt drop to the ignition system that is lost due to wire length. • Ideal for high compression engines. • Can be used with point-type ignitions, dual fire electronic ignitions and single fire electronic ignitions. • Includes instructions. • 2 independent rev limiters for launch and high side engine over rev protection. • Creates a smoother rev limiter than stock. • Launch limiter adjustable from 2500-6250 RPM. • High side limiter adjustable from 5500-9250 RPM. • Holds launch limit at +/- 50 RPM for precise engine RPM limiting. • Direct plug in connection at coil. Not legal for sale or use in California, or on any pollution controlled vehicles. Easier Starts Legal In All Fifty States! Fits Milwaukee-Eight® 2017/Later
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-108 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL • Chrome Maltese Cross. • Sold each. Timer Covers Part 66711 Part 66725 Part 66730 IGNITION TIMER COVERS FOR BIG TWIN AND SPORTSTER MALTESE CROSS TIMER COVER Fits Big Twin & Sportster, as listed Domed Ultra Tech Domed OE Style Z Model & Year Rpls. HD # Style Finish Part # Big Twin 1970/1999 (except Twin Cam) –– Domed Ultra Tech Chrome Plated 66711 & Sportster 1971/Later 32584-88T Domed Chrome Plated 66716 32588-70A & 32509-77 OE Style Chrome Plated 66725 These Ignition Timer Covers give that original or custom style look to your bike. See 1-109 for cover mounting hardware and cover gaskets. Part 66716 • Modern Three Line styling timer covers available chrome plated or black as listed. THREE LINE TIMER COVERS FOR BIG TWIN & SPORTSTER 66742 66744 66748 66743 Model & Year Finish Part # Twin cam 1999/2017 Chrome 66738 Black 66742 Big Twin 1970/1999 Chrome 66743 (except Twin Cam) Black 66744 Sportster 1971/Later Chrome 66745 Black 66748 • Fits Twin Cam 1999/2017
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-116 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Spark Plug Wire Sets Description Thickness Part # Softail 2000/2017 & Dyna 1999/2017 8.6mm 18530 FL Touring models 1999/2006 with carb & Sportster 2007/2021 8.6mm 18531 FL Touring models 1999/2008 with EFI & Sportster 2004/2006 8.6mm 18532 FL Touring models 2009/2016 8.6mm 18533 Softail 1984/1999, Dyna 1991/1998, FL 1965/1979, FX 1965/1985 & 8.6mm 18534 Sportster 1965/1985 FL Touring models 1980/1998 & Sportster 1986/2003 8.6mm 18535 FXR models 1982/2000 8.6mm 18536 FL Touring models 2017/Later 8.6mm 18537 • Made to the highest quality standards. • Meets or exceeds Original Equipment specifications. • The cable has EPDM insulation over a resistive sheath surrounding a high strength Arimid core. • High temperature silicone boots. • Premium corrosion-resistant snap lock terminals that click into place for easy installtion and removal. • High performance at a budget price. 18530 18531 18532 18533 18534 18536 18537 THUNDERCORETM SUPPRESSOR SPARK PLUG WIRE SETS 18535 ThunderCoreTM Wire Sets
INDEX 1 2 3 4 5 6 7 8 9 10 11 ELECTRICAL SECTION RED PART NUMBERS INDICATE NEW PARTS 1-119 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Model & Year Part # FL models 1980/1998 18718 All Touring Models with carburetor 18719 All Touring Models with fuel injection 1999/2008 18720 FX 1965/1985, Dyna 1991/1998 18722 XL models 1986/2003 18718 XL models 2004/2006 18720 XL models 2007/Later 18715 9MM FIRE POWER SPARK PLUG WIRES FOR BIG TWIN & SPORTSTER By • Pack some heat with these Black 9mm wires with Silver Metallic 9mm Gun Boots. • Fire Power 9mm wires provide a solid stream of fire power resulting in more horsepower, more torque and better mileage. • Bike will start and run better than ever before. • Compatible with all Harley ignition systems. Gun Boot Detail SPARKIES SPARK PLUG COVERS FOR ALL MODELS The Sparkies Spark Plug Covers are designed to show your engine’s spark through colored lenses at the base of the wire. They are available in two different colored lenses. Fits all HarleyDavidson spark plugs with 90 degree boots. Sold in pairs. Description Part # Sparkies Spark Plug Covers 18903 with Red Lens Sparkies Spark Plug Covers 18905 with Blue Lens SPARK PLUG HOLDER KIT FOR ALL MODELS Original style Spark Plug Holder as used on Big Twin 1940/1958. Complete with chrome cover and 1” clamp to fit most frame tubes. Will accept long reach spark plugs. (Rpls. HD 91775-51T) Part 18800 Spark Plug Wires, Plug Covers & Holder
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-10 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Bobber Style Rigid Frame BOBBER STYLE RIGID FRAME FOR BIG TWIN • Manufactured to accept Panhead, Shovelhead or Big Twin Evolution. • 1 1/2” O.D. backbone. • 1 1/4” O.D. cradle and tail section. • Can use up to .200” taller stroker engines. • Use either 4, or 5/6 speed transmissions. • 4 or 5 speed transmission and mounting plate found in Section 7 . • Chain final drive found in Section 7 . • Late 1987/1999 Softail style rear brake assembly found in Section 5 . • Evolution style oil tank and mounts found in Section 8 . • Fork cups and bearings found in Section 3 . • Softail 1984/1985 rear axle found in Section 5 . • Softail 1987/1999 axle adjusters found in Section 5 . • Softail 1986/1999 axle spacer/adjuster found in Section 5 . • Includes a Manufacturer’s Statement of Origin (MSO). Part 20030 Required Components Standard Width 30 Degree Rake, Zero Downtube Stretch! Neck Detail Axle Mount Detail Engine Mount Detail
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-20 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Part 06483 Small Chrome Trailer Hitch, Wire Harness & Rear Docking Bracket • Trailer hitch is fabricated from laser cut steel, hand welded, then powder coated. • Bolts directly to the frame in minutes. • Does not include hitch ball. • Made in the USA. • Covers the docking hardware for a clean look. • Slides on, and are held on by magnets. • Sold in sets. Model & Year Part # Tri-Glide 2011/Later 26504 HARDBODY TRAILER HITCH FOR TRI-GLIDE • Fits 1997/2010 Softails (except SE), 2006/2009 Street Glide, Road King 1997/2013, FLTRX Road Glide Custom 2010, FLTRU Road Glide Ultra 2011, FLTRX Road Glide Custom 2011, FLTRUSE CVO Road Glide Ultra 2011, FLTRX Road Glide Custom 2012, FLTRU Road Glide Ultra 2012, Ultra Classic all models 1997/2009 (including SE versions & Tri-Glide all models 1997/2013). • No splicing. • No soldering. • No damage to your factory wiring. • Plugs directly into your factory tail light harness. PLUG-IN TRAILER WIRE HARNESS Part 12000 REAR DOCKING HARDWARE COVER KITS Requires Requires Requires Fitment Large Small Short XL models 2004/Later ----- 1 1 XL models 2002/2003 1 ----- ----- XL models 1994/2001 1 ----- ----- Dyna models 2006/2017(FXD/L) ----- 1 1 FXDF models 2008/2017 ----- 1 1 FXDFSE models 2009/2010 & FXDWG models 2006/2008 FXDWG models 2010/2017 ----- 1 1 FXDWG models 1996/2001 1 ----- ----- (except FXDWG2) Softail models 2003/2017 1 1 ----- Requires Requires Requires Fitment Large Small Short Touring Models 2014/Later (4pt) ----- 2 ----- Chrome Touring Models 2014/Later (4pt) ----- 2 ----- Black Touring Models 2009/2013 (4pt) ----- 2 ----- Chrome Touring Models 2009/2013 (4pt) ----- 2 ----- Black Touring Models 2009/2013 (2pt) ----- 1 ----- Chrome Touring Models 2009/2013 (2pt) ----- 1 ----- Black Touring Models 1997/2008 (Front) ----- 1 ----- Touring Models 1994/2008 (Rear) 1 1 ----- FLHSE3/4 2007/2008 ----- 1 1 Part 06481 Large Chrome Rpls. HD 48220-10 Rpls. HD 48223-10 Rpls. HD 48035-09 Rpls. HD 48225-10 Rpls. HD 48218-10 Rpls. HD 48221-10 Part 06482 Large Black Part 06484 Small Black Part 06485 Short Chrome Part 06486 Short Black
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-67 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE OE STYLE PASSENGER FOOTREST MOUNTS FOR SPORTSTER • Direct replacements for the black OEM mounts. • Required when converting a solo seat 883 to a two-up ride. • Use with footrests that have a 7/16” wide male type mount. Part 24129 Part 24105 Fits all Sportster models 2004/Later Fits Softail 2018/Later (Rpls. HD 49314-04 & 49315-04) • Offers a much more comfortable riding position for extended highway cruising. • Easily fastens between the lower engine mounts. • Comes complete with mounting bar, O ring footpegs and mounting hardware. • See Index under O Ring Matching Accessories for matching items. HIGHWAY PEGS AND MOUNT KIT FOR SPORTSTER Part 25222 Fits Sportster Late 1984/2003 (except 883 Custom and 1200 Custom 1999/Later) Footrest Mounts & Related SPRING WASHER FOR FOOTREST PASSENGER FOOTPEG HARDWARE KIT FOR SOFTAIL • Used to keep tension on the footrest to eliminate rattles. • Holds footrest in the upright position when not in use. • Works with 3/8” diameter bolts. • Stainless steel so as not to rust. • Includes footpeg anti-rattle washers. • This kit is a great upgrade item for a small investment. • Kit contains 5 pieces. • Order 2 kits per set of passenger footpegs. Part 24126F Fits all footrests with 7/16” wide male mount (Rpls. HD 50912-72A) Fits male mount style footpegs 2001/Later (Rpls. HD 42679-01) FOOTPEG MOUNTING PINS Part 24102 Polished Pin Part 24103 Machined Finish Pin REPLACEMENT PART REPLACES HD NUMBERS Description Rpls HD Part # C-Clip for Pin Pack of 10 11304 24104 50500701 E-Clip 50500702 Clevis Pin 50500705 Detent Plate 50500706 Detent Spring 50500707 Detent Ball
FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-113 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE BARE BONES SOLO SEAT FOR SPORT GLIDE MODELS • Low and aggressive design. • 10 1/2” wide. Fits Sport Glide 2018/Later Part 27456 Sport Glide Seats
FRONT END SECTION RED PART NUMBERS INDICATE NEW PARTS 3-14 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Head Cups Parts NECK CUP CONVERSION KIT FOR SPORTSTER Part 36652 Fits K Model & Sportster 1952/1981 • Use this conversion kit when installing a Big Twin or late Sportster 1” neck fork assembly on your early Sportster. • Allows easy installation of our Hardbody® springers as well. • Simply remove your existing cups and install these steel cups into your frame neck and you’re ready for Big Twin forks. • Includes Timken® bearings and races. CUSTOM FORK HEAD CUPS FOR BIG TWIN Part 36688 • Unique radius design provides a great new look to your frame”s steering neck. • Use 35105 head cup tool for easy installation. • See 3-12 for bearings & races. • Sold in pairs. (Rpls. HD 48311-60) Fits Big Twin 4 speed 1949/1986 & Softail 1984/1988 OE STYLE FORK CUPS FOR BIG TWIN Part 36622 Fits Big Twin 4 speed 1949/1986 & Softail 1984/1988 Rpls. HD 48311-60 & 48315-60 With Races • Kits include 1” tapered head cup bearings with races and chrome plated dust shields HEAD CUP BEARING & RACE KIT FOR BIG TWIN & SPORTSTER STEERING HEAD BEARING KIT Part 36619 Fitment Rpls. HD # Notes Part # Big Twin 1949/Later HD 48315-60, Includes Timken 36697 (Except FLT 2014/Later 48300-60, 48365-48 Bearing & Races & Dyna 2006/Later), & & 48361-80 Includes Import 36620 Sportster 1982/2003 Bearing & Races • Fits Touring Models & Tri-Glide® models 2014/Later. • Includes seals, taper bearings & races. • Rpls. HD 45700009.
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-17 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Air Cushioned Style Custom Contour Style Grips 42023 42095 42096 42025 THROTTLE CONTROLS WITH GRIPS AVON HEATED GRIPS • Available in chrome or black anodized for either exterior throttle cables or fly-by-wire as listed. • Custom Contour styles have an ergonomic design with billet aluminum or black anodized ends. • Air Cushioned styles feature Air Cushioned Absorption System (ACAS) that softens Kraton rubber. Includes billet aluminum ends and rings. • Sold in pairs. • Avon has designed a new rocker controller with 3 settings highoff-low to create the best feelling V-Twin grips for cold riding conditions. • Grips feature machined aluminium end caps, collars, and rings, and feel great. Machined chrome or anodized switches. • Heated grips take about 30 minutes to warm up completely, you can put your gloves over the handlebars to speed up process of the heat dispersing in the cold air. Grip low setting is approximatly 135 degrees and high temp reaches 175 degrees. Style Throttle type Finish Part # Custom Contour Exterior Chrome 42023 Fly-by-wire Chrome 42024 Exterior Black Anodized 42025 Fly-by-wire Black Anodized 42016 Air Cushioned Exterior Chrome 42026 Fly-by-wire Chrome 42027 Exterior Black Anodized 42028 Fly-by-wire Black Anodized 42018 Diamond Contour Exterior Chrome 42092 Fly-by-wire Chrome 42095 Exterior Black Anodized 42096 Fly-by-wire Black Anodized 42097 Style Throttle type Chrome Black Air Cushioned Exterior 42040 42041 Fly-by-wire 42042 42043 Custom Contour Exterior 42044 42045 Fly-by-wire 42046 42047 42026 Chrome Switch Black Switch
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-18 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Black 42240 42241 42242 Chrome Internal Throttle, Throttle Assist, Thumb Screw & Clamp • High quality replacement thumb screw for throttle control. • Rpls. HD 56397-91. Part 42087 THROTTLE THUMB SCREW FOR THROTTLE CONTROL THROTTLE ASSIST FOR ALL MODELS INTERNAL THROTTLE KIT FOR CUSTOM USE REPLACEMENT TWIST GRIP SENSORS FOR THOTTLE-BY-WIRE • Simple clip-on design fits any size throttle grip. • Helps to eliminate the dreaded “death grip” hand cramp. • Made of tough space age polymers. • Hardwired like OEM CVO versions from the sensor to the main connection harness. • Same length as OEM. • Terminals are pre-installed mil-spec crimping process. • Designed to provide a minimalist Chopper look by eliminating the external cable and running a single cable inside the handelbar. • This is a pull type throttle, and is manufactured with needle bearing and ball bearing operation. • A built in spring mechanism to return the throttle. • For use with 1” I.D. handlebars. • Must use 1” handlebar grips. • Instructions included. • Dr. Cruize extension paddle saves your wrist and arm from the pain of long rides. • Easily clips onto the throttle assist wheel. No tools required. • Push paddle forward and it’s engaged, allowing you to rest your hand. Push paddle back, and throttle returns to idle position. • Easy to override for safety. • Sold each. THROTTLE ASSISTS Shown Installed Part 42122 Part 42121 Part 42127 Part 42237 Shown Installed • Plug-n-Play Fly-By-Wire throttle sensor wire harness extension makes installing tall handlebars less painful. FBW THROTTLE EXTENSION HARNESSES FOR BIG TWIN Description Length Part # Touring Models +6” 12010 2008/2013 +10” 12011 +14” 12012 +18” 12013 Touring Models & +6” 12014 Softail Models +10” 12015 2016/Later +14” 12016 +18” 12017 Description Rpls # Part # Fits 2008/2013 all models 32310-08 42240 Fits 2014/2015 all models 32310-08A 42241 Fits 2016/Later all models 32700050A 42242
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-20 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Cruise Assist, Travel Mug And Holder Model & Year Finish Part # All Harley-Davidson® Models 1996/Later Chrome 42130 (except 2014/Later Touring Models) Black 42131 All Harley-Davidson® Models 1982/1995 Chrome 42132 Black 42133 HANDLEBAR MOUNTED CUP HOLDER CRUISE-MATE CRUISE ASSIST • Easily attaches to handlebars. • Flexible plastic hugs cup for stability while traveling. • Have a cup of Joe while enjoying your morning ride. Part 41110 MID-USA STAINLESS STEEL TUMBLER • 16 oz. stainless steel travel mug has double wall insulation to help maintain beverage temperature. • Screw-on lid with thumb slide closure. • Textured non-slip bottom. * All 2008/Later Road Kings & 2015/Later Softail require installation kit 42135. Part 08531 42130 42134 42138 42137 42135 42136 42131 INSTALLATION KITS Description Part # Install Kit for 1982/Later with throttle cables 42134* Install Kit for 2008/2013 with electronic throttle 42135* Drill & Tap Kit (Inc. 21/64 drill bit & 3/8-24 tap) 42136 Stock Pin Kit for Electronic Throttle Chrome 42137 Black 42138 SWIVEL MOUNT CUP HOLDER • Easily attaches to handlebars. • Swivel mount. • Adjustable to fit different size containers. Part 41111 New Style
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-79 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Levers The latest look in hand control levers, our Lite-Glide Brake and Clutch Levers are chrome plated with ball ends with a relief slot down the length of the blade. Part 43016 Fits all Big Twin and Sportster models 1982/1995 (Rpls. HD 45064-82T & 45062-82T) Original equipment style chrome plated aluminum lever and bracket assembly, with ball end lever and cable bushing. *To use as front brake lever, reverse the pivot pin. COMPLETE HAND LEVER ASSEMBLIES FOR BIG TWIN AND SPORTSTER Cable End Model & Year Type Lever Hole Size Rpls. HD Part # K Model/Sportster 1952/1970 Clutch 7/16” 38604-65A 43303 Sportster 1965/1972 Brake 5/16” 45002-65 43305* Sportster 1971/1972 Clutch 3/8” 38608-68 43304 Cable End Model & Year Type Lever Hole Size Rpls. HD Part # Big Twin 1941/1967 Clutch 5/16” 45002-41 43305 Big Twin 1965/1971 Brake 5/16” 45002-65 43305* Big Twin 1968/1971 Clutch 3/8” 38608-68 43304 Big Twin Sportster LITE-GLIDE HAND LEVER SET
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-88 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Fits 2021/Later Touring Models with Cable Operated Clutch (except FLTR Road Glide) Fits 2017/2020 FLTR Road Glide Models with Hydraulic Clutch Handlebar Controls HYDRAULIC CLUTCH AND BRAKE HANDLEBAR CONTROL KITS FOR CUSTOM USE HYDRAULIC CONTROL KITS FOR 2021/LATER TOURING MODELS HANDLBAR CONTROL KITS FOR 2017/2020 FLTR Fits Big Twin 1996/2006 (except models with radio controls or cruise control) • Designed for use with hydraulic clutch actuator & single disc brake. • Wide blade levers for comfort. • Available without switches (as shown) or with chrome or black switches. • Units with switches have a 48” wiring harness. • Incudes a throttle lock thumb screw and switch mounting hardware. • Fit handlebars up to 1 1/4”. Description Part # 9/16” Bore master cylinder rebuild 45454 kit for clutch or brake side 11/16” Bore master cylinder 45455 rebuild kit REPLACEMENT PARTS Complete Kit Handlebar Switch Wiring Kits See Pg. 1-74 With Or Without Switches Clutch Brake Description Master Cyl. Master Cyl. Part # Kit with Chrome Switches 9/16” 9/16” 49840 Kit with Black Switches 9/16” 9/16” 49839 Kit without Switches 9/16” 9/16” 44724 Kit without Switches 11/16” 11/16” 44738 Model & Year Single Disc Chrome Kit with Switch Housings 44754 Black Kit with Switch Housings 44755 Model & Year Single Disc Chrome Kit with Switch Housings 44756 Black Kit with Switch Housings 44757 • Cable operated clutch. • Available black or chrome finish as listed. • Rpls. HD 41701018. •Hydraulic clutch. • Available black or chrome finish as listed. • Rpls. HD 41700463. 44754 44756 44756 44755
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-112 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Description Rpls. HD Chrome Black Sportster 41700025 45284 45285 2014/2022 45285 REAR MASTER CYLINDERS FOR SPORSTER Rear Brake Parts REAR BRAKE FOOT LEVER MOUNTS FOR BIG TWIN Part 45602 Part 45603 Fits FL models 1970/Early 1979 (Rpls. HD 42480-73) BRAKE PEDAL RETURN SPRING FOR BIG TWIN 4 SPEED Part 45547 This Brake Pedal Return Spring fits FX 4 speed models with mid mounted brake pedal Late 1972/1985 (except FXWG). (Rpls. HD 42425-79) REAR MASTER CYLINDER BOOT FOR BIG TWIN & SPORTSTER Part 45447 • This Rubber Boot covers the end of the rear master cylinder and plunger. • Prevents dust and debris from damaging the master cylinder bore. • Supreme quality replacement rear brake master cylinders in chrome plated or black as listed. Fits Kelsey Hayes type Master Cylinder 1980/1992, FLT 1980/1992, FLHS 1983/1984, FXR 1982/1986, FXST 1984/ Early 1987, FXWG 1983/1986 and Sportster models 1980/Early 1987. (Rpls. HD 40922-79) REAR MASTER CYLINDER PLUNGER/CLEVIS FOR BIG TWIN Part 45413 Part 45416 (Rpls. HD 41770-58) (Rpls. HD 42333-70) Fits FL models 1958/1969 Fits FL models 1970/Early 1979 Fits FL 1958/Early 1979 & FX 1971/Early 1979 (Rpls. HD 41765-58 & 41766-58) REPLACEMENT PART REPLACEMENT PART Description Part # Replacement Gasket 45419 Sold Each Description Part # Master Cylinder Rebuild Kit 45430 Master Cylinder Cover with Gasket and Screws 45463 MASTER CYLINDER CAP & WASHER FOR WAGNER TYPE MASTER CYLINDER • This chrome plated cap and fiber washer fit Wagner master cylinders. Part 45418
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-9 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Inner Tubes • High quality seamless butyl inner tubes for dependability and service. • Fits Touring Models 2020/Later. • Programmable/cloneable sensor. • Valve diameter of 11.50mm. • OE battery life span of 5 years. • Supports all OE functions. • Rpls. HD 42300142. • Sold each. INNER TUBES FOR ALL MODELS Description Rec. Tire Width Part # 16” Front/Rear Tire Metal Center Valve 5.00”/5.10” 51010 16” Front/Rear Tire Metal Side Valve 5.00”/5.10” 51011 16” Front/Rear Tire Rubber Side Valve 5.00”/5.10” 51012 18” Rear Tire Metal Center Valve 4.00”/4.50” 51013 19” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51014 19” Wide Front Tire Metal Center Valve 3.25”/3.50” 51015 21” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51016 21” Wide Front Tire Metal Center Valve 3.25”/3.50” 51017 23” Front Tire Metal Center Valve 120/70-23 51018 26” Front Tire Metal Center Valve 120/50-26 51019 17” Rear Tire Metal Center Valve 450/550-17 51020 Description Rec. Tire Width Part # 16” Front/Rear Tire Metal Center Valve 5.00”/5.10” 51042 16” Front/Rear Tire Metal Side Valve 5.00”/5.10” 51043 16” Front/Rear Tire Rubber Side Valve 5.00”/5.10” 51024 19” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51045 19” Wide Front Tire Metal Center Valve 3.25”/3.50” 51035 21” Narrow Front Tire Metal Center Valve 2.75”/3.00” 51037 21” Wide Front Tire Metal Center Valve 3.25”/3.50” 51046 INNER TUBES FOR ALL MODELS TIRE PRESSURE MONITORING SENSOR 2020/LATER Part 53235
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-26 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Axle Kit with Axle Only Axle Spacers Axle Nut Complete Axle Chrome Part # Part # Part # Hardware Model & Year Hardware (Rpls. HD) (Rpls. HD) (Rpls. HD) (Rpls. HD) Big Twin 1936/1957 56268 –– –– –– –– Big Twin 1958/1966 –– 56216 –– –– –– (41552-58A) Big Twin 1967/1972 56269 –– –– –– –– FL 4 speed with rear chain 1973/1985, 56241 56263 56407 –– 56443 FX, FXWG 1973/1983, (41552-73) (41595-73) (41552-73) FXEF, FXST 1984/1985 FXE 80ci 1981/1985 FL 1973/1982 Big Twin 4 speed with rear belt 1980/1986, 56242 –– 56425 –– 56444 FXB 1980/1981, Classic 1982, (41580-79) (41592-79) (41110-79) FLH 1983/1986 FXWG 1984/Later FXR 1982/1994 56245 56218 56428 –– –– (41110-79A) (41591-81)left FLT, FLHT & FLHR 56252 56218* 56429 56503 –– 1980/1999 (41110-79A) (40910-84B)left (7987) All Touring Models 2009/2019 56219 –– –– –– –– Solid axle Kit does not have chrome hardware Softail all models 56251 56218* 56426 56503 –– 1986/1999 (41110-79A) (41595-86)left (7987) Softail all models 56261 56218 57425 56503 –– 2000/2006 (41110-79A) (41595-00)left (7987) 57427 (43654-00)right Dyna Models 1991/2005 –– 56270 –– 56503 –– (41114-90) (7987) K Model and 56243 56214 –– –– –– Sportster 1952/1978 (45551-52) Sportster 1979/1999 56244 56212 56424 56503 –– (41563-77A) (41594-73)left (7987) Rear Axles OE STYLE REAR AXLES, SPACERS & NUTS FOR MOST MODELS • Machined from the best material available to demanding tolerances, to exceed OE specifications. • Axle Spacers are used to properly center the wheel hub. • Complete with plated axle, spacers, nuts and washer. • Axles and parts are also available separately (Axle Nuts that are sold separately are zinc plated). *Will fit 2000/Later (except FLT 2002/Later) models if using OEM spacers.
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-58 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Part 61989 Part 60791 Tappet Block Kit & Tappet Reamer • High strength tappet blocks made from CNC machined 7075-T651 billet aluminum. • Big axle tappet rollers for improved durability and better tracking on the cam lobe. • Powerglide™ hydraulic tappets provide the closest thing possible to a solid lifter, and still remain a hydraulic that can compensate for heat expansion. • .761” O.D. tappet bodies (.030” larger than stock) provide enhanced stability and longer life. • Can be used with hydraulic or solid type cam shaft. • Improved drain-back design eliminates oil build-up in the pushrod covers. • Designed to accommodate cams with a gross lift of .550” at the valve. • Includes instructions. PERFORMANCE TAPPET/BLOCK KIT FOR PANHEAD AND SHOVELHEAD Part 61398 Fits Panhead and Shovelhead 1953/1984 Fits Twin Cam 2000/2017, Milwaukee-Eight® Models 2017/ Later & Sportster 2000/Later Fitment O.D. Part # Big Twin Evolution 1984/1999 .8425” STD 61980 Sportster Evolution 1986/1990 +.002” 61981 Twin Cam 1999/Later .8425” STD 61982 Sportster 2000/Later HYDRAULIC TAPPET INSERT FOR PANHEAD & SHOVELHEAD • This precision manufactured replacement Hydraulic Insert Assembly will fit original or aftermarket tappets. • Meets OEM specifications. • Sold each. • High performance engines require high lift high performance camshafts. • This adds increased loads on the tappet rollers, which can lead to failure. • If you have ever had roller bearings in the tappet disintegrate and damage your entire engine, you know what this upgrade can do for you. • These tappets eliminate the needle rollers and replace them with a special bronze alloy bushing, still utilizing the proven Jims PowerglideTM tappet assembly. • Sold each. Fits Panhead and Shovelhead 1953/Later (Rpls. HD 17920-53A) Part 61396 61980 61982 POWERGLIDETM STEADY ROLL TAPPETS FOR BIG TWIN & SPORTSTER ADITIONAL PARTS REQUIRED Includes Big Axle Tappets • For extreme performance motors. • Pressure feeds oil to the needle bearings. • Has slow and balanced leakdown for highest RPM capability. • Sold in Set of 4. • When you encounter worn out or damaged tappet bores on a Twin Cam engine case, replacement of the engine case used to be the only fix. • With this oversize tappet reamer, you can now simply make a single pass with the tool and install +.010” oversize lifters, and your problem is solved. HYDRAULIC PERFORMANCE TAPPET SET CASE SAVER OVER SIZE TAPPET REAMER FOR TWIN CAM ENGINE CASES Fitment Size PowerGlide Hydraulic Part # Twin Cam 1999/2017 +.010” STD 61987 Sportster 2000/Later
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-77 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE IGNITION TIMER COVER GASKET 1970/1979 66419F - 2 Hole (Rpls. HD 32591-70) 1980/Later 66420F - 4 Hole (Rpls. HD 32591-80) CAM/GEAR CASE PARTS FOR SHOVELHEAD 1970/1984 & BIG TWIN EVOLUTION 1984/1999 GEAR COVER CAM BUSHING 66928 - Standard O.D. 1.2015” (Rpls. HD 25581-70) 66934 - .005” OS O.D. 6-90 6-80 6-82 6-3 6-62/64 6-102 6-81 6-80 6-82 6-84 TAPPET OIL SCREEN 65451C (Rpls. HD 24981-70) Gear case bushing rebuild kit for Late 1973/1992 6-78. GEAR COVER BUSHING DOWEL PIN 66038C (Rpls. HD 275) CAM COVER OIL SEAL DOUBLE LIP 64818C (Rpls. HD 83162-51) “T” TYPE PINION GEAR SHAFT KEY 1990/Later 65417F (Rpls. HD 11219) TAPPET OIL SCREEN SPRING 65412C (Rpls. HD 24982-70) OIL PUMP GEAR KEY 67005F (Rpls. HD 26348-15) GEAR SHAFT KEY 1970/1989 65134F (Rpls. HD 23985-54) PINION GEAR SHAFT NUT 1970/1989 66028 (Rpls. HD 24023-54) 1990/1992 66097 (Rpls. HD 24022-90) GEAR COVER GEAR SHAFT BUSHING 1970/1992 66918 -Standard O.D. 1.0035” 66935 - .005” OS O.D. (Rpls. HD 25582-54A & 25582-73) 1993/Later 66071 - Standard O.D 1.0035” (Rpls. HD 25582-93) GEAR COVER GASKET 1970/1992 AFM (aluminum foam material) 66430C (Rpls. HD 25225-70A) 1993/Later AFM (aluminum foam material) 66434C (Rpls. HD 25225-93) OIL PUMP DRIVE GEAR 24 TOOTH 1973/Later 67602 (Rpls. HD 26345-73) TAPPET OIL SCREEN PLUG 1970/1980 65358 - 7/16” hex head (Rpls. HD 657 &11105) 1981/Later 65450 - OE Style (Rpls. HD 26263-80 & 11105.) PINION GEAR SPACER 1970/1989 66078 (Rpls. HD 24703-54B) CAM NEEDLE BEARING 66922 (Rpls. HD 9058) CAM THRUST PLATE 1970/1994 66229C (Rpls. HD 25550-57) TAPPET SCREEN PLUG O RING 67429F (Rpls. HD 11105) Cam Side Parts DOWEL PINS .251 x .496 66039F (Rpls. HD 358) 6-85
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-88 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Lower End Parts CRANK PIN NUTS OHV 1941/Early 1981 65141A (Rpls. HD 23966-54A) Late 1983/1999 65423A (Rpls. HD 23969-83) KEY 1930/Early 1981 65112F (Rpls. HD 23985-18) Late 1981/1988 65192F (Rpls. HD 11218) SPROCKET SHAFT NUT 1936/1971 65433 (Rpls. HD 24023-36) 1972/1986 65428 (Rpls. HD 24017-72 & HD 24017-80) KEY 1954/1989 Outside Key 1954/Early 1975 Inside Key 1987/1989 Inside Key 65134F (Rpls. HD 23985-54) Late 1975/1986 Inside Key 67005F (Rpls. HD 26348-15) FLYWHEEL PARTS FOR BIG TWIN ALL YEARS (EXCEPT TWIN CAM) FLYWHEEL THRUST WASHERS 1941/Early 1970 Used with Steel Roller Retainers 65128A (Rpls. HD 23973-41) Late 1970/1999 65129A Used with Aluminum Roller Retainers (Rpls. HD 6506) KEY 1912/Early 1981 65151F (Rpls. HD 23985-12) Late 1981/1988 65192F (Rpls. HD 11218) KEY 1956/1971 65124F (Rpls. HD 23985-56) Jims shaft nuts now give the ultimate in flywheel holding power. The mating face of each nut has been ground to a 32 surface finish and held square to threads within .0005”. This in turn will pull the shafts straight into the flywheels and simplify flywheel truing. We didn’t stop there! Each nut is machined on state of the art CNC lathes, and heat treated to make these nuts the toughest and best available on the market. 6-97 6-96 6-98 KEY “T” STYLE 1990/1999 65417F (Rpls. HD 11219) GEAR SHAFT NUT 1936/Early 1981 65433 (Rpls. HD 24023-36) Late 1981/1988 65432 (Rpls. HD 24016-80) 65434 (Rpls. HD 24016-80) CRANK PIN NUT LOCK AND SCREW KIT (4 Pieces) for both sides OHV 1941/Early 1981 65424 (Rpls. HD 23971-54 & 2660)
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-105 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE • Three stages for consistent pressure and reliable scavenging. • Separate scavenge sections for flywheel cavity and cam chest - no interference. • Screens and magnetic traps help protect the scavenge rotors from debris. • Special design allows S&S pumps to tolerate more pinion shaft run out without damage. • Made in the USA. Note: S&S oil pumps for 1999/2006 are not compatible with S&S cam support plates for 1999/2006 engines. All S&S cam support plates are machined for 2007/Later style oil pumps. OIL PUMP & CAM PLATE KITS OIL PUMP & CAM PLATE KITS FOR MILWAUKEE-EIGHT® Oil Plate Kit Pump Only Twin Cam Type Part # Only Part # Part # Fits Milwaukee-Eight® Water Cooled 67060 67062 66705 2017/Later Oil Cooled 67061 67063 66705 Kit Oil Pump Plate Only Twin Cam Part # Only Part # Part # Fits Big Twin 1999/2006 67040 67098 66703 (except Dyna 2006) Fits Big Twin 2007/2016 67041 67099 66704 & Dyna 2006 Oil Pumps & Cam Plate Kits • Precision CNC machined forged aluminum. • Adjustable oil pressure regulator - adjust without removing plate from engine. • Passage plugs are removable for service. • Rebuildable - bronze pinion shaft bushing in all models and bronze cam bushings in 2007 style. • Made in the USA. Note: Not compatible with stock spring-loaded chain tensioners or stock 1999/2006 oil pumps. Hydraulic tensioners (unless running gear drive cams) and 2007/Later style oil pump are required. • 20% flow increase on supply side and 52% flow increase on scavenge. • Precision CNC machined billet aluminum. • Independant scavenge sections for flywheel cavity and cam chest. • Debris screens in both scavenge pickups. • Magnet in cam chest to help prevent debris from entering pump. • Increased flow capacity on both feed and scavenge side. • Adjustable pressure relief valve can be adjusted with unit in engine. • Passage plugs are removable for servicing. • Blue anodized finish. • Made in the USA. Both Parts In One Convenient Kit Model & Year Part # Oil Pump Milwaukee-Eight® 2017/Later Water Cooled 67068 Oil Pump Milwaukee-Eight® 2017/Later Oil Cooled 67069 Cam Support Plate Milwaukee-Eight® 2017/Later 66706 67068 67069 66706 OIL PUMPS AND CAM PLATE FOR MILWAUKEE-EIGHT® MODELS • High volume oil pumps. • Precision CNC machined billet aluminum. • Requires high volume cam support plate. Must be purchased separately. • Lowers oil temperatures. • Chain or gear drive camshafts. • Use of gear drive cams require Part 66090 block off plate kit.
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-15 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Big Twin 5 Speed Parts Part 70044 72207 Description Finish Manufacturer Part # Left Hand Cam Support Billet 72207 (Rpls. HD 33326-79A) Aluminum Right Hand Cam Support Cast 72378 (Rpls. HD 33332-79A) Aluminum SHIFT CAM SUPPORTS FOR BIG TWIN 5 SPEED TRANSMISSION BILLET STEEL SHIFT FORK KIT FOR BIG TWIN 5 SPEED Year Part # FL 5 Speed Models 1979/2000 70055 Softail Models 1986/1999 Dyna Models 1991/2000 FXR Models 1982/Later INNER TRANSMISSION SHIFT LINKAGE FOR BIG TWIN • Designed to reduce shifter free play. • Great for use when building new transmissions or when rebuilding worn out units. • Includes all three shift forks, and are a direct replacement for the OE shift forks. • Cross section is three times thicker than stock. • These billet steel forks are hard chrome plated. Kit Includes 1ST & 2ND Gear shift fork - (Rpls. HD 34191-79D). 3RD & 5TH Gear shift fork - (Rpls. HD 34193-79D). 4TH Gear shift fork - (Rpls. HD 34195-79D). • High Quality for new builds or rebuilds. • Includes needle bearing. Fits all Big Twin 5 Speed 1980/2000 (except Softail 2000) 72378
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-98 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Inner Primary Covers & Parts Description Part # Replacement bushing kit for 78208 & 78210 74630 includes 2 steel spacers and 2 bushings INNER PRIMARY COVERS FOR BIG TWIN • These die cast aluminum Inner Primary Covers have been CNC machined for the most accurate fit possible. • They are also reinforced in all the critical stress areas. • Hardware not included on 78233. Included Hardware 74631 74632 Model & Year Replaces HD Chrome Matte Black Softail 1990/2006 60630-90 & 60630-94 78208* 78210* Softail 1990/1993 60630-90 78215 78205 Softail 1994/2006 60630-94 78216 78206 Dyna 1999/2005 60663-01 78244 78245 FXDWG 2001/2005 60747-01 78233 –– *Includes bushings for early and late models. STAY-PUT INNER PRIMARY MAINSHAFT BEARING RACE FOR BIG TWIN 5 SPEED INNER PRIMARY BEARINGS & MAINSHAFT RACES FOR BIG TWIN Part 74629 • Upgraded primary bearing race eliminates bearing race movement that can cause damage to transmission seal and ouput bearing. • Great for stock applications and a must for high performance applications. Fits Big Twin 5 speed transmissions 1986/2006 REPLACEMENT PART Fitment Description Rpls. HD Mfg. Part # Touring Models 2007/Later, Bearing 9231 74632 Softail 2007/Later & Mainshaft 34091-08 74631 Dyna 2006/2017 Race Touring Models 1990/2006, Bearing 9135 74627 Softail 1990/2006 & Mainshaft 34091-85 74628 Dyna 1990/2005 Race 74623 • Best quality replacement inner primary bearings & mainshaft races for models as listed. • Sold each.
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-102 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Fits Big Twin 1970/1998 Fits Sportster 1994/2003 Inspection, Derby & Primary Cover Related DOME SHAPED CLUTCH COVERS FOR SPORTSTER OE STYLE NARROW-PROFILE DERBY COVERS FOR SOFTAIL MODELS DERBY/CLUTCH COVER FOR EARLY BIG TWIN Part 78156 Part 78155 Part 78169 Part 78103 Part 78170 Part 78154 • Die cast construction. • Includes button head mounting screws and allen wrench. • These high quality derby covers fit Softail Models equipped with narrow-profile primary covers. • Chrome Maltese Cross Fits Softail Models 2019/Later (Rpls. HD 34760-94) INSPECTION COVERS FOR BIG TWIN Aluminum with Countersunk Mount Holes Steel with Countersunk Mount Holes Ball Milled Black Ball Milled Chrome Chrome Rpls. HD 25700973 Black Rpls. HD 25700971 Smooth Chrome Part # 78004 Part # 78005 • Aluminum Three Line derby covers in chrome or black as listed. • Modern styling offers a great updated look for your motorcycle. THREE LINE DERBY COVERS FOR BIG TWIN Part 78158 Chrome Part 78159 Black Fits Big Twin 1999/Later (except 2016/Later Touring Models) • Fits Big Twin 4 & 5 speed models 1965/2006 (except FLT & FXR). • Show chrome plating. • Rpls. HD 60572-78T. • Available in steel or aluminum as listed. • Sold each. • Fits Sportster models 2004/Later. • Show chrome plated die cast cover. • Made to OEM specifications for a proper fit. • Rpls. HD 34760-04. • Includes mounting screws. CLUTCH COVER FOR SPORTSTER Part 78157
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-114 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Sprocket Covers • Polished die cast aluminum. • Includes kick shaft support bushing. SPROCKET COVER FOR SPORTSTER Part 78152 Fits XLCH kickstart or XLH electric start 1971/1976 Fits Sportster 1991/2003 Fits Touring Models 2009/Later (Rpls. HD 34871-71) (Rpls. HD 34911-91) • Cast aluminum. • Available with a chrome plated or polished finish as listed. • Faithful copy of the factory aluminum pieces. • Available with a chrome plated or polished finish as listed. SPROCKET COVERS FOR SPORTSTER SPROCKET COVERS FOR SPORTSTER CHAIN DRIVE CONVERSION KITS FOR TOURING MODELS Part 78121 Polished Part 78122 Chrome Plated Fits Sportster 2004/Later (Rpls. HD 34932-04) Fits XLS 1981 & 1983/1985, XL 1982/1990 & Sportster Evolution 1986/1990 (Rpls. HD 34911-81A) • Faithful copy of the factory aluminum pieces. • Available with a chrome plated or polished finish as listed. SPROCKET COVERS FOR SPORTSTER Part 78123 Polished Part 78124 Chrome Plated Chrome Plated Part 78119 Part 78120 Polished • Includes 24 tooth front sprocket. • 51 tooth rear sprocket and rear offset sprocket spacer with bearing. • Custom designed hub is a direct replacement for the OE pulley. • Great for high horsepower applications that constantly break drive belts. • The inner primary or swingarm will not have to be removed once it is installed to replace the drive chain. • See 7-116/117 for 530 Series 120 tooth length drive chain for these conversion kits. Description Front Sprocket Rear Sprocket Part # Touring Models 24 Tooth 51 Tooth 75387 2009/Later 22 Tooth 48 Tooth 75388
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-67 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE HSR SMOOTHBORE CARBURETOR KITS FOR BIG TWIN SU CARBURETOR KIT FOR SHOVELHEAD 45mm Performance Mikuni Carburetor Kit for Big Twin Evolution. Kit includes standard length manifold, manifold to carburetor adapter, K&N air filter, chrome filter cover, mounting hardware and instructions. SU carb kit with upswept manifold. Polished dome and manifold. Does not include air cleaner. Model & Year Part # Big Twin Evolution 1984/1999 82086 (1984/1989 requires 1990/1995 cables) Twin Cam 1999/2006 (use 1999/2006 cables) 82087 Description Part # Chrome 1 3/4” thick 84036 Black 1 3/4” thick 84035 Part 82092 45mm Carburetor Kits 48mm Full Race Carburetor Kit is designed for 100+ ci engines. Includes adapter for a two bolt S&S Super “G” type intake manifold. Requires Big Twin 1990/1995 throttle cables found in Section 4 . If mounting on a Big Twin Evolution 1993/1999, we recommend using our 82438 head breather vent/air filter mounting kit. If mounting on a Twin Cam, we recommend using our 82435 mounting kit. These kits can be found on 8-69 . For maximum filtration use our 84584 K&N brand air filter element. This element is designed to be used with a Big Twin Evolution 8” round filter cover. If using a custom flat backed air filter with a 3 bolt mount, use our 82882 adapter kit found on 8-70 . Part 82001 48mm Carburetor Kit Air Cleaners Mikuni Carburetor (cont) & Carb Kit Race Application • SU polished dome carburetor. • Installation kit. • Instruction manual. • Manifold. • Bracket. • Gasket. • Intake o-ring. • Push/Pull bracket. • Push/Pull rotor. • Bolts, nuts, washers, fuel line, and hose clamps. Kit Includes: Fits Shovelhead 1966/1978 84036 84035
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-75 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE EFI FUEL PUMP KITS Electronic Fuel Injection Kits & Parts Fitment Rpls. HD Part # FLH, FLT, & FLHR Injected Models 1995/1999 ------ 82842 FLH, FLT, & FLHR Injected Models 2008/2020 62908-08 82844 FX, FL Softail Models 2008/2017 75284-08A 82843 FX, FL Softail Models 2001/2020 62897-01B 82845 Sportster 883 & 1200 2007/Later 75305-07A 82846 75305-07A 82894* 82842 82843 82844 82845 82846 82860 Direct replacements for the OE parts. Description Model & Year Rpls. HD# Part # Fuel Pressure Regulator FL models 2002/2007, & Softail 2001/2007 & 27408-01 82855 V-Rod 2002/2017 Fuel Pressure Regulator Softail & Touring Models 2008/2017, Dyna 2004/2017 61015-04A 82856 Fuel Filter FL Touring Models 2002/2007 61001-01 82857 Fuel Filter FXD 2004/2017, FXST 2008/2017 & FLHT 2008/2017 61011-04A 82858 Fuel Filter FL Touring Models 1995/1999 61343-95 82859 Fuel Filter Kit Sportster Models 2007/Later 75305-07A 82860 ELECTRONIC FUEL INJECTION PARTS FOR BIG TWIN & SPORTSTER 82855 82856 82857 82858 82859 *Includes assembled cover plate for drop in installation. 82894
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-101 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Air Cleaner Kits S&S AIR CLEANER KITS 84023 84013 84009 84027 84020 84024 84019 84011 84029 84022 84012 84010 Stealth Air Stinger S&S Ring Stealth Air Stinger Gloss Black Teardrop Stealth Air Cleaner Carbon Fiber Teardrop Stealth Air Cleaner Black Air One Cover Stealth Air Cleaner Chrome Teardrop Stealth Air Cleaner Chrome Airstream 84026 84021 84028 84030 84023 84024 84026 84027 84029 84028 Fits All Milwaukee-Eight® Models 2017/Later 84013 84019 84021 84020 84022 84030 Fits Touring Models 2008/2016 & Softail 2016/2017 ------ 84011 ------ 84012 ------ ------ Fits Fuel Injected Softail 2001/2015, Dyna 2004/2017 & Touring Models 2003/2007 84009 ------ ------ ------ 84010 ------ Fits Sportster Models 2007/Later • Big air flow gain over OE air cleaner. • Easy installation. • Gives a performance look. • Washable filter element. • Installation of high performance air cleaners requires a fuel management system found in this section.
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