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FRAME SECTION RED PART NUMBERS INDICATE NEW PARTS 2-10 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Bobber Style Rigid Frame BOBBER STYLE RIGID FRAME FOR BIG TWIN • Manufactured to accept Panhead, Shovelhead or Big Twin Evolution. • 1 1/2” O.D. backbone. • 1 1/4” O.D. cradle and tail section. • Can use up to .200” taller stroker engines. • Use either 4, or 5/6 speed transmissions. • 4 or 5 speed transmission and mounting plate found in Section 7 . • Chain final drive found in Section 7 . • Late 1987/1999 Softail style rear brake assembly found in Section 5 . • Evolution style oil tank and mounts found in Section 8 . • Fork cups and bearings found in Section 3 . • Softail 1984/1985 rear axle found in Section 5 . • Softail 1987/1999 axle adjusters found in Section 5 . • Softail 1986/1999 axle spacer/adjuster found in Section 5 . • Includes a Manufacturer’s Statement of Origin (MSO). Part 20030 Required Components Standard Width 30 Degree Rake, Zero Downtube Stretch! Neck Detail Axle Mount Detail Engine Mount Detail
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-18 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Black Chrome Internal Throttle, Throttle Assist, Thumb Screw & Clamp THROTTLE HOUSING CLAMP FOR CUSTOM USE • Cone shape throttle housing clamp provides a unique look. • Die cast construction 1 1/4” long. • Designed for 1” O.D. handlebars. • Use with 1982/1995 style throttle cable. • High quality replacement thumb screw for throttle control. • Rpls. HD 56397-91. Shown Installed Fits single cable with 5/16-18 thread Part 42123 Part 42087 THROTTLE THUMB SCREW FOR THROTTLE CONTROL THROTTLE ASSIST FOR ALL MODELS INTERNAL THROTTLE KIT FOR CUSTOM USE • Simple clip-on design fits any size throttle grip. • Helps to eliminate the dreaded “death grip” hand cramp. • Made of tough space age polymers. • Designed to provide a minimalist Chopper look by eliminating the external cable and running a single cable inside the handelbar. • This is a pull type throttle, and is manufactured with needle bearing and ball bearing operation. • A built in spring mechanism to return the throttle. • For use with 1” I.D. handlebars. • Must use 1” handlebar grips. • Instructions included. • Dr. Cruize extension paddle saves your wrist and arm from the pain of long rides. • Easily clips onto the throttle assist wheel. No tools required. • Push paddle forward and it’s engaged, allowing you to rest your hand. Push paddle back, and throttle returns to idle position. • Easy to override for safety. • Sold each. THROTTLE ASSISTS Shown Installed Part 42122 Part 42121 Part 42127 Part 42237 Shown Installed
CONTROL SECTION RED PART NUMBERS INDICATE NEW PARTS 4-79 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Levers The latest look in hand control levers, our Lite-Glide Brake and Clutch Levers are chrome plated with ball ends with a relief slot down the length of the blade. Part 43016 Fits all Big Twin and Sportster models 1982/1995 (Rpls. HD 45064-82T & 45062-82T) Original equipment style chrome plated aluminum lever and bracket assembly, with ball end lever and cable bushing. *To use as front brake lever, reverse the pivot pin. COMPLETE HAND LEVER ASSEMBLIES FOR BIG TWIN AND SPORTSTER Cable End Model & Year Type Lever Hole Size Rpls. HD Part # K Model/Sportster 1952/1970 Clutch 7/16” 38604-65A 43303 Sportster 1965/1972 Brake 5/16” 45002-65 43305* Sportster 1971/1972 Clutch 3/8” 38608-68 43304 Cable End Model & Year Type Lever Hole Size Rpls. HD Part # Big Twin 1941/1967 Clutch 5/16” 45002-41 43305 Big Twin 1965/1971 Brake 5/16” 45002-65 43305* Big Twin 1968/1971 Clutch 3/8” 38608-68 43304 Big Twin Sportster LITE-GLIDE HAND LEVER SET
WHEEL SECTION RED PART NUMBERS INDICATE NEW PARTS 5-26 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL Axle Kit with Axle Only Axle Spacers Axle Nut Complete Axle Chrome Part # Part # Part # Hardware Model & Year Hardware (Rpls. HD) (Rpls. HD) (Rpls. HD) (Rpls. HD) Big Twin 1936/1957 56268 –– –– –– –– Big Twin 1958/1966 –– 56216 –– –– –– (41552-58A) Big Twin 1967/1972 56269 –– –– –– –– FL 4 speed with rear chain 1973/1985, 56241 56263 56407 –– 56443 FX, FXWG 1973/1983, (41552-73) (41595-73) (41552-73) FXEF, FXST 1984/1985 FXE 80ci 1981/1985 FL 1973/1982 Big Twin 4 speed with rear belt 1980/1986, 56242 –– 56425 –– 56444 FXB 1980/1981, Classic 1982, (41580-79) (41592-79) (41110-79) FLH 1983/1986 FXWG 1984/Later FXR 1982/1994 56245 56218 56428 –– –– (41110-79A) (41591-81)left FLT, FLHT & FLHR 56252 56218* 56429 56503 –– 1980/1999 (41110-79A) (40910-84B)left (7987) All Touring Models 2009/2019 56219 –– –– –– –– Solid axle Kit does not have chrome hardware Softail all models 56251 56218* 56426 56503 –– 1986/1999 (41110-79A) (41595-86)left (7987) Softail all models 56261 56218 57425 56503 –– 2000/2006 (41110-79A) (41595-00)left (7987) 57427 (43654-00)right Dyna Models 1991/2005 –– 56270 –– 56503 –– (41114-90) (7987) K Model and 56243 56214 –– –– –– Sportster 1952/1978 (45551-52) Sportster 1979/1999 56244 56212 56424 56503 –– (41563-77A) (41594-73)left (7987) Rear Axles OE STYLE REAR AXLES, SPACERS & NUTS FOR MOST MODELS • Machined from the best material available to demanding tolerances, to exceed OE specifications. • Axle Spacers are used to properly center the wheel hub. • Complete with plated axle, spacers, nuts and washer. • Axles and parts are also available separately (Axle Nuts that are sold separately are zinc plated). *Will fit 2000/Later (except FLT 2002/Later) models if using OEM spacers.
ENGINE SECTION RED PART NUMBERS INDICATE NEW PARTS 6-105 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE • Three stages for consistent pressure and reliable scavenging. • Separate scavenge sections for flywheel cavity and cam chest - no interference. • Screens and magnetic traps help protect the scavenge rotors from debris. • Special design allows S&S pumps to tolerate more pinion shaft run out without damage. • Made in the USA. Note: S&S oil pumps for 1999/2006 are not compatible with S&S cam support plates for 1999/2006 engines. All S&S cam support plates are machined for 2007/Later style oil pumps. OIL PUMP & CAM PLATE KITS OIL PUMP & CAM PLATE KITS FOR MILWAUKEE-EIGHT® Oil Plate Kit Pump Only Twin Cam Type Part # Only Part # Part # Fits Milwaukee-Eight® Water Cooled 67060 67062 66705 2017/Later Oil Cooled 67061 67063 66705 Kit Oil Pump Plate Only Twin Cam Part # Only Part # Part # Fits Big Twin 1999/2006 67040 67098 66703 (except Dyna 2006) Fits Big Twin 2007/2016 67041 67099 66704 & Dyna 2006 Oil Pumps & Cam Plate Kits • Precision CNC machined forged aluminum. • Adjustable oil pressure regulator - adjust without removing plate from engine. • Passage plugs are removable for service. • Rebuildable - bronze pinion shaft bushing in all models and bronze cam bushings in 2007 style. • Made in the USA. Note: Not compatible with stock spring-loaded chain tensioners or stock 1999/2006 oil pumps. Hydraulic tensioners (unless running gear drive cams) and 2007/Later style oil pump are required. • 20% flow increase on supply side and 52% flow increase on scavenge. • Precision CNC machined billet aluminum. • Independant scavenge sections for flywheel cavity and cam chest. • Debris screens in both scavenge pickups. • Magnet in cam chest to help prevent debris from entering pump. • Increased flow capacity on both feed and scavenge side. • Adjustable pressure relief valve can be adjusted with unit in engine. • Passage plugs are removable for servicing. • Blue anodized finish. • Made in the USA. Both Parts In One Convenient Kit Model & Year Part # Oil Pump Milwaukee-Eight® 2017/Later Water Cooled 67068 Oil Pump Milwaukee-Eight® 2017/Later Oil Cooled 67069 Cam Support Plate Milwaukee-Eight® 2017/Later 66706 67068 67069 66706 OIL PUMPS AND CAM PLATE FOR MILWAUKEE-EIGHT® MODELS • High volume oil pumps. • Precision CNC machined billet aluminum. • Requires high volume cam support plate. Must be purchased separately. • Lowers oil temperatures. • Chain or gear drive camshafts. • Use of gear drive cams require Part 66090 block off plate kit.
DRIVE TRAIN SECTION RED PART NUMBERS INDICATE NEW PARTS 7-15 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Big Twin 5 Speed Parts Part 70044 72207 Description Finish Manufacturer Part # Left Hand Cam Support Billet 72207 (Rpls. HD 33326-79A) Aluminum Right Hand Cam Support Cast 72378 (Rpls. HD 33332-79A) Aluminum SHIFT CAM SUPPORTS FOR BIG TWIN 5 SPEED TRANSMISSION BILLET STEEL SHIFT FORK KIT FOR BIG TWIN 5 SPEED Year Part # FL 5 Speed Models 1979/2000 70055 Softail Models 1986/1999 Dyna Models 1991/2000 FXR Models 1982/Later INNER TRANSMISSION SHIFT LINKAGE FOR BIG TWIN • Designed to reduce shifter free play. • Great for use when building new transmissions or when rebuilding worn out units. • Includes all three shift forks, and are a direct replacement for the OE shift forks. • Cross section is three times thicker than stock. • These billet steel forks are hard chrome plated. Kit Includes 1ST & 2ND Gear shift fork - (Rpls. HD 34191-79D). 3RD & 5TH Gear shift fork - (Rpls. HD 34193-79D). 4TH Gear shift fork - (Rpls. HD 34195-79D). • High Quality for new builds or rebuilds. • Includes needle bearing. Fits all Big Twin 5 Speed 1980/2000 (except Softail 2000) 72378
FUEL SECTION RED PART NUMBERS INDICATE NEW PARTS 8-75 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE EFI FUEL PUMP KITS Electronic Fuel Injection Kits & Parts Fitment Rpls. HD Part # FLH, FLT, & FLHR Injected Models 1995/1999 ------ 82842 FLH, FLT, & FLHR Injected Models 2008/2020 62908-08 82844 FX, FL Softail Models 2008/2017 75284-08A 82843 FX, FL Softail Models 2001/2020 62897-01B 82845 Sportster 883 & 1200 2007/Later 75305-07A 82846 75305-07A 82894* 82842 82843 82844 82845 82846 82860 Direct replacements for the OE parts. Description Model & Year Rpls. HD# Part # Fuel Pressure Regulator FL models 2002/2007, & Softail 2001/2007 & 27408-01 82855 V-Rod 2002/2017 Fuel Pressure Regulator Softail & Touring Models 2008/2017, Dyna 2004/2017 61015-04A 82856 Fuel Filter FL Touring Models 2002/2007 61001-01 82857 Fuel Filter FXD 2004/2017, FXST 2008/2017 & FLHT 2008/2017 61011-04A 82858 Fuel Filter FL Touring Models 1995/1999 61343-95 82859 Fuel Filter Kit Sportster Models 2007/Later 75305-07A 82860 ELECTRONIC FUEL INJECTION PARTS FOR BIG TWIN & SPORTSTER 82855 82856 82857 82858 82859 *Includes assembled cover plate for drop in installation. 82894
EXHAUST SECTION RED PART NUMBERS INDICATE NEW PARTS 9-15 1 2 3 4 5 6 7 8 9 10 11 CONTENTS ELECTRICAL FRAME FRONT END CONTROL WHEEL ENGINE DRIVE TRAIN FUEL EXHAUST GENERAL REFERENCE Muffler Brackets & Fueler Style Exhaust Chrome 2 1/4” TOP FUELER DRAG PIPES SETS FOR SOFTAIL & CUSTOM RIGID Fits Softail 1986/2006 & Custom Rigids • 2 1/4” O.D. tubing for an aggressive top fuel look. • Available in either chrome or black powder coat as listed . • Manufactured with O2 bung and includes bung plug if sensor is not used. • Sold in sets. • See exhaust disclaimer located on Page 9-34. Part 90053 2 1/4” O.D. Shown Installed Fitment Rpls. HD# Finish Part # Touring Models 80812-10 Black 95415 1997/2013 Shown Installed • These easy to install covers give you an inexpensive way to customize your Touring Model’s exhaust system. • Available in a black finish . MUFFLER BRACKET COVER KIT FOR TOURING MODELS Black Powdercoat Part 90054
EXHAUST SECTION RED PART NUMBERS INDICATE NEW PARTS 9-20 1 2 3 4 5 6 7 8 9 10 11 CONTENTS REFERENCE GENERAL EXHAUST FUEL DRIVE TRAIN ENGINE WHEEL CONTROL FRONT END FRAME ELECTRICAL • Makes your bike sound deep and throaty as well as giving you more horsepower. • 30” long. • 2” baffles are wrapped in high temperature fiberglass matting to disperse heat and retain sound. • Sold in sets. SLIP-ON MUFFLERS FOR FLT DRESSER MODELS HEAD PIPE EXTENSIONS FOR SPORTSTER • Slip on extensions offer great sound and good looks. • 2” O.D. and 16 1/2” long. • Includes removable steel baffles. • Matches the OE head pipe heatshields to give a complete 2” look. • Sold in sets. Fits FLT models 1995/2016 Part 97021 Straight Cut Big Twin Mufflers & Baffles Part 97206 Part 97207 Chrome Shown On Bike Black Shown Assembled Fits Sportster 2014/2022 97206 HEAVY DUTY STAINLESS STEEL MUFFLER CLAMP Description Finish Part # 1 3/4” Muffler Clamps (Need 2) Stainless Steel 95540 95540
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